欧陆温控表说明书 用户手册 P104P108P116 p series 工控自动化真品就在明扬工控商城工控网文档资料.pdf

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1、 P116,P108,P104 User Manual Piccolo Range Process Controller HA031260/7 April 2015 Piccolo Range User Manual Piccolo Range PID Temperature Controllers User Manual Part Number HA031260 Issue 7.0 April-15 Includes P116,P108 and P104 Controllers.Contents 1.Installation and Basic Operation.5 1.1 What In

2、strument Do I Have?.5 1.2 Unpacking Your Controller.5 1.3 Dimensions.5 1.4 Step 1:Installation.6 1.4.1 Panel Mounting the Controller.6 1.4.2 Panel Cut Out Sizes.6 1.4.3 Recommended minimum spacing of controllers.6 1.4.4 To Remove the Controller from its Sleeve.6 1.5 Order Code.7 1.5.1 Hardware.7 1.5

3、.2 Configuration Code.8 2.Step 2:Wiring.10 2.1 Terminal Layout P116 Controller.10 2.2 Terminal Layout P108 and P104 Controllers.10 Isolation Boundaries.11 2.3 Wire Sizes.11 2.4 Controller Power Supply.11 2.4.1 High Voltage Power Supply.11 2.4.2 Low Voltage Power Supply.11 2.5 Sensor Input(Measuring

4、Input).12 2.5.1 Thermocouple Input.12 2.5.2 RTD Input.12 2.5.3 Linear Input(mA or mV).12 2.5.4 Linear Input(Volts).12 2.5.5 Two-Wire Transmitter Inputs.12 2.6 Output 1.13 2.6.1 Relay Output(Form A,normally open).13 2.6.2 Logic(SSR drive)Output.13 2.7 Output 2.13 2.7.1 Relay Output(Form A,normally op

5、en).13 2.7.2 DC Output (P116 only).13 2.7.3 Triac Output.13 2.8 Output 3.14 2.8.1 Relay Output(Form A,normally open).14 2.8.2 DC Output.14 2.9 Output 4(AA Relay).14 2.10 General Note About Relays and Inductive Loads.14 2.11 Digital Inputs DI1&DI2.15 2.12 Current Transformer.15 2.13 Transmitter Power

6、 Supply.15 2.14 Digital Communications.16 2.15 Wiring Examples.17 2.15.1 Heat/Cool Controller.17 2.15.2 CT Wiring Diagram.17 3.Safety and EMC Information.18 3.1 Installation Safety Requirements.19 4.Switch On.21 4.1 New Unconfigured Controller.21 4.1.1 Quick Configuration Code.21 4.1.2 To Load the F

7、actory Default Data.21 4.1.3 Quick Code Tables.22 4.1.4 Alarm Allocation using the Quick Code.23 4.1.5 To Re-Enter Quick Code mode.23 4.1.6 Summary of Start-up Displays.23 4.1.7 Subsequent Start-ups.24 4.2 Front Panel Layout.24 4.2.1 To Set The Target Temperature(Setpoint SP).25 Part No HA031260 Iss

8、ue 7 CN32942 April-15 1 User Manual Piccolo Range 4.3 Level 1 Operator Parameters.25 4.4 Alarms.26 4.4.1 To Set Alarm Setpoints.26 4.4.2 Alarm Indication.26 4.4.3 To Acknowledge an Alarm.26 4.4.4 Alarm Latching.27 4.4.5 Blocking Alarms.27 4.4.6 Alarm Hysteresis.27 4.4.7 Sensor Break Alarm,Sbr.28 4.4

9、.8 Sensor Break Safe Output Demand.28 4.4.9 Loop Break Alarm,L.br.28 4.4.10 Current(CT)Alarms.28 4.4.11 EEPROM Write Frequency Warning,E2.Fr.29 4.4.12 Remote Setpoint Fail,rEm.F.29 4.5 Alarms Advanced.30 4.5.1 Behaviour of Alarms after a Power Cycle.30 4.5.2 Example 1.30 4.5.3 Example 2.30 4.5.4 Exa

10、mple 3.30 4.5.5 Diagnostic Alarms.31 4.5.6 Out of Range Indication.31 4.6 Other Levels of Operation.32 4.7 Level 2 Operation.32 4.7.1 To Select Level 2.32 4.7.2 Operator Level 2 Parameters.33 4.8 User Calibration.36 4.9 To Return to Level 1.36 4.10 Auto,Manual and Off Mode.37 4.10.1 To Select Auto,M

11、anual or Off Mode.37 4.11 Estimated Energy Usage.37 4.12 Timer Operation.38 4.12.1 Dwell Timer.38 4.12.1.1 Example:To Configure and Operate a Dwell Timer.39 4.12.1.2 Example:To Configure Timer Digital Outputs.39 4.12.1.3 Example:To Configure Timer Digital Inputs.39 4.12.2 Delayed Switch on Timer.40

12、4.12.2.1 Example:To Configure and Set up a Delayed Switch on Timer.40 4.12.3 Soft Start Timer.41 4.12.3.1 Example:To Configure and Set up a Soft Start Timer.41 5.Configuration Level.42 5.1 To Select Configuration Level.42 5.2 Configuration Level Parameters.43 5.2.1 Summary of P Codes.43 5.2.2 Analog

13、ue Input.44 5.2.3 Input Ranges and Limits.45 5.2.4 Control.46 5.2.5 Output 1.47 5.2.6 Output 2.48 5.2.7 Output 3.49 5.2.8 Output 4.50 5.2.9 DC Output Range.50 5.2.10 Setpoint Retransmission Range.50 5.2.11 Alarms.51 5.2.12 Current Transformer.52 5.2.13 Loop Break Alarm.52 5.2.14 Sensor Break,Loop Br

14、eak and Current(CT)Alarms.53 5.2.14.1 Sensor Break Impedance.53 5.2.15 Timer.54 5.2.16 Digital(Contact)Inputs.55 5.2.17 Digital Communications.56 5.2.17.1 Broadcast Communications.57 5.2.18 Pushbutton Functionality.58 5.2.19 Display Functionality.59 5.2.20 Passcodes.59 5.2.21 Energy Meter Source.60

15、5.2.22 Recovery Point.61 5.2.22.1 Recovery Point Save.61 5.2.22.2 Recovery Point Load.61 2 Part No HA031260 Issue 7 April-15 Piccolo Range User Manual 6.Controller Block Diagram.62 6.1 Input/Output.63 7.Control.64 7.1 Types of Control.64 7.1.1 On/Off Control.64 7.1.2 PID Control.64 7.1.3 Proportiona

16、l Band PB.65 7.1.4 Integral Term Ti.65 7.1.5 Derivative Term TD.66 7.1.6 Cooling Algorithm.66 7.1.7 Relative Secondary(Cool)Gain r2G.66 7.1.8 High and Low Cutback Cb.Hi and Cb.Lo.67 7.1.9 Manual Reset Nr.67 7.1.10 Loop Break.68 7.2 Tuning.69 7.2.1 Loop Response.69 7.2.2 Initial Settings.70 7.2.3 Aut

17、omatic Tuning.71 7.2.4 To Start Auto Tune.71 7.2.5 Auto Tune from Below SP Heat/Cool.72 7.2.6 Auto Tune From Below SP Heat Only.73 7.2.7 Auto Tune at Setpoint Heat/Cool.74 7.2.8 Manual Tuning.75 7.2.9 Manually Setting Relative Cool Gain.75 7.2.10 Manually Setting the Cutback Values.76 7.2.11 Effect

18、of Control Action,Hysteresis and Deadband.77 8.Digital Communications.78 8.1 Configuration Port.78 8.2 EIA485 Field Communications Port.78 8.3 Master/Slave(Broadcast)Communications.79 8.4 EEPROM Write Cycles.80 8.5 Broadcast Master Communications Connections.81 8.5.1 Wiring.81 8.6 DATA ENCODING.81 8

19、.7 Parameter Modbus Addresses.82 9.Calibration.86 9.1 To Check Input Calibration.86 9.1.1 Precautions.86 9.1.2 To Check mV Input Calibration.86 9.1.3 To Check Thermocouple Input Calibration.87 9.1.4 To Check RTD Input Calibration.87 9.2 Input Calibration.88 9.2.1 To Calibrate mV Input.88 9.2.2 To Ca

20、librate Thermocouple Input.89 9.2.3 To Calibrate RTD Input.90 9.2.4 To Calibrate mA Outputs.91 9.2.5 CT Calibration.92 9.2.6 To Return to Factory Calibration.93 9.3 Calibration Parameters.93 10.Configuration Using iTools.94 10.1 Loading an IDM.94 10.1.1 Using the H Communications Port.94 10.2 Connec

21、ting a PC to the Controller.94 10.2.1 Configuration Clip.Error!Bookmark not defined.10.3 Starting iTools.95 10.4 Configuration using the Wizard.96 10.4.1 Sensor Input.97 10.4.2 Setpoints.98 10.4.3 Control.98 10.4.4 Alarms.99 10.4.5 Timer.99 10.4.5.1 Dwell Timer.99 10.4.5.2 Delay Timer.100 10.4.5.3 S

22、oft Start Timer.100 Part No HA031260 Issue 7 April-15 3 User Manual Piccolo Range 10.4.6 Outputs.101 10.4.7 Digital Inputs.101 10.4.8 Current Transformer Input.102 10.4.9 Energy.102 10.4.10 Digital Communications.103 10.4.11 Pushbutton and Display Functionality.103 10.4.12 Promote.104 10.4.13 Exampl

23、e:Summary.104 10.5 The Browse List.105 10.5.1 Operating List.105 10.5.1.1 Settings.105 10.5.1.2 Variables.106 10.5.1.3 Status.106 10.5.1.4 User Calibration.106 10.5.2 Configuration List.107 10.5.2.1 Example:To Configure the Sensor Input.107 10.5.2.2 Example:To Configure Outputs for Control.108 10.5.

24、2.3 Example:To Configure Alarms.109 10.5.2.4 Example:To Store and Retrieve Current Settings in the Controller.110 10.5.2.5 To Load Stored Settings in the Controller.110 10.5.2.6 To Return to Factory Settings.110 10.5.2.7 To Return to Quick Start Configuration.110 10.5.3 Summary.111 10.6 Configuratio

25、ns only available using iTools.112 10.6.1 Example:To Promote Parameters.112 10.6.2 To Load A Special Linearisation Table.113 10.7 Cloning.114 10.7.1 Save to File.114 10.7.2 To Clone a New Controller.114 10.7.3 Clone Error.114 11.Appendix A Factory Default Settings.115 11.1 Factory Default Configurat

26、ion.115 11.2 Factory Default Parameter Settings.115 12.Appendix B TECHNICAL SPECIFICATION.116 13.Index.118 Issue Status of this Manual Issue 1 applies to software versions V1.01.Issue 2 applies to software versions V1.01 but updates description of auto tune and loop break.Issue 3 applies to software

27、 versions V1.01 and V1.02(from July 2013)and makes minor improvements to some descriptions.Issue 4 corrects the EIA485 connection diagram Issue 5 removes the CP function from the order code Issue 6 adds logic output to OP2 Issue 7 adds an example and further description to EEPROM Warning 4 Part No H

28、A031260 Issue 7 April-15 Piccolo Range User Manual 1.Installation and Basic Operation 1.1 What Instrument Do I Have?Thank you for choosing this Controller.It provides precise control of industrial processes and is available in three standard DIN sizes:-1/16 DIN Model Number P116 1/8 DIN Model Number

29、 P108 1/4 DIN Model Number P104 A universal input accepts various thermocouples,RTDs or process inputs.Up to three(P116)or four(P108 and P104)outputs can be configured for control,alarm or re-transmission purposes.Digital communications and a current transformer input are available as options.The co

30、ntroller may be ordered against a hardware ordering code only(section 1.5.1).In this case when it is new and first switched on out of the box it will start in a Quick Configuration mode(section 4.1).Alternatively,it may be ordered against both hardware and software codes,in which case it will be sup

31、plied configured and will start up directly showing the operator display(section 4.2).A label fitted to the right side of the sleeve shows this ordering code together with the serial number,which also includes the date of manufacture.A label on the left side shows the terminal connections for the ha

32、rdware fitted.A full configuration mode may also be entered and provides more detailed functionality to be configured(section 5).This Manual takes you through all aspects of installation,wiring,configuration and use of the controller.1.2 Unpacking Your Controller The controller is supplied with:-Sle

33、eve(with the controller fitted in the sleeve)Two panel retaining clips and IP66 sealing gasket mounted on the sleeve Component packet containing a snubber for a relay output(see section 2.10)and a 2.49 resistor for a current input(see section 2.5)Installation sheet Part Number HA031173EFG(English,Fr

34、ench,German)and HA031173ISC(Italian,Spanish,Chinese).1.3 Dimensions General views of the controllers are shown below together with overall dimensions.P116 P108 and P104 90mm(3.54in)IP66 Sealing Gasket Side View(Left Side)Latching ears Latching ears 48mm(1.89in)96mm(3.78in)P108 Front View P104 Front

35、View 96mm(3.78in)Panel retaining clip 90mm(3.54in)Top View IP66 Sealing Gasket Side View(Right Side)Panel retaining clips 1.25mm(0.5in)Front View 48mm(1.89in)Latching ears 48mm(1.89in)Part No HA031260 Issue 7 April-15 5 User Manual Piccolo Range 1.4 Step 1:Installation This instrument is intended fo

36、r permanent installation,for indoor use only,and enclosed in an electrical panel Select a location which is subject to minimum vibrations the ambient temperature is within 0 and 55oC(32-131oF)and operating humidity of 0 to 90%RH non condensing.The instrument can be mounted on a panel up to 15mm thic

37、k.To ensure IP66 front protection,mount on a non-textured surface.Please read the safety information in section 3 before proceeding.An EMC Booklet,part number HA025464,gives further installation information and can be downloaded from www.eurotherm.co.uk.1.4.1 Panel Mounting the Controller 1.Prepare

38、a cut-out in the mounting panel to the size shown.If a number of controllers are to be mounted in the same panel observe the minimum spacing shown.2.Carefully remove the panel retaining clips from the sleeve using figures or a small screwdriver.3.To achieve IP66 sealing,make sure the gasket is fitte

39、d behind the front bezel of the controller 4.Insert the controller through the cut-out 5.Spring the panel retaining clips back into place.Secure the controller in position by holding it level and pushing both retaining clips forward.6.Peel off the protective cover from the display.7.If the panel ret

40、aining clips subsequently need removing,they can be unhooked from the side with either your fingers or a screwdriver.1.4.2 Panel Cut Out Sizes 1.4.3 Recommended minimum spacing of controllers Applies to all models.1.4.4 To Remove the Controller from its Sleeve The controller can be unplugged from it

41、s sleeve by easing the latching ears outwards and pulling it forward out of the sleeve.When plugging it back into its sleeve,ensure that the latching ears click back into place to maintain the IP66 sealing.45 mm -0.0+0.6 1.77 in -0.00,+0.02 45 mm -0.0+0.6 1.77 in -0.00,+0.02 P116 92 mm-0.0+0.8 3.62

42、in-0.00,+0.03 92 mm -0.0+0.8 3.62 in -0.00,+0.03 P108 P104 45 mm -0.0+0.6 1.77 in -0.00,+0.02 92 mm-0.0+0.8 3.62 in-0.00,+0.03 10mm(0.4 in)38mm(1.5 in)(Not to scale)6 Part No HA031260 Issue 7 April-15 Piccolo Range User Manual 1.5 Order Code 1.5.1 Hardware 1 2 3 4 5 6 7 8 9 10 11 12 Model Function S

43、upply Voltage OP1/2/3 OP4 Options Label Special Warranty Certificates Accessories Pre-configuration 12.Pre-configuration 0 Quick code entry requested at first start up F Factory default table loaded P Quick code pre-loaded Notes regarding Pre-configuration 0 The controller will start up showing the

44、request of SET1 followed by SET2.The values of SET1 and SET2 must be entered by the user when the controller is first powered up.See section 4.1.3.F Controller will start in operating mode with a predetermined set of parameters.See section 11.P The controller will start up with a preloaded set of ch

45、aracters as specified by the Configuration Code as defined in the next section.3.Supply Voltage VH 100-230Vac VL 24Vac/dc 6.Options XXX None XCL CT&Digital input 1 4CL EIA485+CT&Digital input 1 9.Warranty XXXXX Standard WL005 Extended 10.Certificates XXXXX None CERT1 Certificate of conformity CERT2

46、5 Point Factory Calibration 8.Special XXXXXX No special required 2.Function CC Controller 5.Output 4 (OP4)R Changeover Relay 1.Model No.P116 1/16 DIN size P108 1/8 DIN size P104 1/4 DIN size 4.Outputs(OP1,OP2)P116 LRX OP1 Logic,OP2 Relay RRX OP1 Relay,OP2 Relay RCX OP1 Relay,OP2 Analogue isolated LT

47、X OP1 Logic,OP2 Triac(not supported for supply voltage VL)LLX OP1 Logic,OP2 Logic LCX OP1 Logic,OP2 Analogue isolated 4.Outputs (OP1,OP2,OP3)P108 and 104 LRR OP1 Logic,OP2 Relay,OP3 Relay RRR OP1 Relay,OP2 Relay,OP3 Relay RRC OP1 Relay,OP2 Relay,OP3 Analogue isolated LTR OP1 Logic,OP2 Triac,OP3 Rela

48、y(not supported for supply voltage VL)LLR OP1 Logic,OP2 Logic,OP3 Relay LRC OP1 Logic,OP2Relay,OP3 Analogue isolated 11.Accessories XXXXXX None RES250 250R resistor for 0-5Vdc OP RES500 500R resistor for 0-10Vdc OP 7.Custom Label XXXXXX None Part No HA031260 Issue 7 April-15 7 User Manual Piccolo Ra

49、nge 1.5.2 Configuration Code The controller can be ordered and supplied pre-configured and is shown by the code below.(Note:These codes also correspond with the Quick Codes listed in section 4.1.3.where SET1 corresponds to tables 1,2,3 and 4 and SET2 corresponds to tables 5,6,7 and 8).1 2 3 4 5 6 7

50、8 Input Type Range Output 1 Output 2 Output 3 Output 4 Digital Input 1 Digital Input 2 2.Range X No range specified C OC Full Range F OF Full Range Celsius Fahrenheit 0 0-100 G 32-212 1 0-200 H 32-392 2 0-400 I 32-752 3 0-600 J 32-1112 4 0-800 L 32-1472 5 0-1000 M 32-1832 6 0-1200 N 32-2192 7 0-1400