2022年乳化液泵站管理制度 .pdf

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1、精品办公文档乳化液泵站管理制度一、一般规定：1、非泵站司机、没有经过培训和无合格证者不得操作泵站；2、泵站、泵箱的盖板必须紧好，不得随意打开，以防污物等进入泵体、泵箱；3、泵站司机要按规定压力送液不得任意调压；4、各部件的螺栓要紧好，保证牢固可靠；5、任何情况下不得关闭泵站的回液管路；6、齿轮箱、曲轴箱油位必须符合规定范围；7、检查各泵的管路系统和附件有无损坏，必要时更换；8、过滤器要保持清洁，并经常检查清洗；9、必须保证低油位、低液位、温度开关、油压开关完好，并经常检查油位、水位是否符合要求；10、必须保证温度控制器的完好，以防止温度过高而损坏设备，同时必须保证混合器完好，且要经常检查乳化液

2、配比是否符合要求，严禁用清水代替乳化液；11、认真检查乳化液配比，保持乳化油油位合适，发现不足及时添加，确保配比始终处于35%，保持设备清洁卫生，严防赃物进入液压系统12、在泵开始投入运行时，润滑油必须按以下规定时间全部更换：（1）在开始运行 50 小时；精品办公文档（2）在开始运行 500 小时后；（3）在开始运行 1500小时；13、在更换润滑油时，必须彻底清洗磁性放油塞组件，并检查粘接垫圈是否损坏，如果损坏必须更换；14、在进行泵的一切操作检查时，必须切断电源；二、运行制度1、监视供液压力表指示是否符合规定，发现异常应停机处理；2、运转声响异常和振动大时要立即停泵检查，必须将电源开关打在

3、停止位置；3、经常检查各种保护是否在正常工作，检查压力、油位、油温是否符合标准，检查微机处理器的各种显示是否正常；4、泵站的卸载阀与安全阀的动作压力要调整适当，整定压力值不能太低，更不能同时动作，否则重新调整以保证泵的安全运转；5、调整压力时任何地方不得用液；6、乳化液盖不能随意打开，严禁在箱内洗手；7、发现异常情况或故障时，应立即停车检查，在未查明原因和排除故障前严禁再次开车；8、当过滤器损坏、堵塞或元件损坏时，应立即停泵检查并处理，严禁带病运转；9、注意工作面停泵信号，停泵动作迅速，直接停止电动机并切断电源，停泵期间司机不准脱离岗位；10、工作面发出停泵信号后，必须得到工作面工作人员的开泵

4、命令文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6

5、M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J

6、2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6

7、F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10

8、G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G

9、2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5

10、W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8精品办公文档后方可二次开泵，无论是本机故障停还是工作面信号停泵都必须向工作面发出二次开泵信号后才能开泵。四、泵站检修制度1、泵站检修必须停泵切断电源并进行可靠闭锁；2、供液系统检修必须用正确方法将系统余压完全释放后方可进行；3、泵站系统各种压力控制元件，如安全

11、阀、液压机械卸荷阀等不准在井下拆检；4、部件检修更换，注油、配液应采取有效的防尘措施，保持设备注油后清洁；5、在安装关键螺栓时（如吸排液阀压盖螺栓、小阀体与泵体的联接螺栓、齿轮箱与泵体的联接螺栓）应有足够的力矩，最好是在满载一段时间后再紧一次；6、柱塞密封损坏时，最好用装配好的缸体组件整体更换，因为在井下环境不好，散件更不能保证装配质量，在装缸套密封时，腔内应层层抹上黄油，以利于润滑；7、紧链杆螺栓时，应使用力矩扳手，力矩为100150牛 米，且用钢丝保险；8、及时清理乳化液箱内悬浮物的积垢。五、开停泵的制度：1、开泵之前要提前一分钟通过扩音电话向工作面检修人员喊话预警，并得到许可后才能开泵。

12、2、开泵 2 秒后要第二次停泵，以防高压液伤害工作面不明情况的文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2

13、J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W

14、6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL1

15、0G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5

16、G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M

17、5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:C

18、L10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8精品办公文档工作人员。3、待 10 秒后可第二次开泵。4、检修支架液压系统时，必须通知控制台不得开泵并关闭被检修支架的截止阀。5、如其它工作人员需要开泵时，必须得到要求不准开泵检修人员的许可才能开泵。6

19、、一般情况下要求通过泵站控制台面板上的停止按钮进行停泵，如有特殊情况可通过组合开关进行紧急停泵。泵站司机安全生产责任制文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W

20、6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL1

21、0G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5

22、G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M

23、5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:C

24、L10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8文档编码:CL10G6M1I5R9 HJ5G2J2Q8Y1 ZH5M5W6F2G8