AS9102-Rev-B-Tutorial09AUG21原版完整文件.docx

《AS9102-Rev-B-Tutorial09AUG21原版完整文件.docx》由会员分享，可在线阅读，更多相关《AS9102-Rev-B-Tutorial09AUG21原版完整文件.docx（21页珍藏版）》请在得力文库 - 分享文档赚钱的网站上搜索。

1、INTERNATIONAL.AEROSPACE STANDARDAS9102Technically equivalent writings published in all IAQG sectors.REV. BIssued2000-08Revised2014-10Superseding AS9102A(R) Aerospace First Article Inspection RequirementCopyright SAE InternationalProvided by IHS under license with SAENo reprodaE)债妍BrA)RRESSthoutRATIO

2、NALEThis standard was revised to emphasize the value of the First Article Inspection (FAI) process to an organization, separate and enhance the planning and evaluation activities, and define Digital Product Definition (DPD) and its relationship to the FAI process. Additional changes to the standard

3、requirements, definitions, and associated notes were incorporated in response to stakeholder needs.FOREWORDTo assure customer satisfaction, aviation, space, and defense organizations must produce and continually improve safe, reliable products that meet or exceed customer and applicable statutory an

4、d regulatory requirements. The globalization of the industry and the resulting diversity of regional and national requirements and expectations have complicated this objective. Organizations face the challenge of purchasing products from suppliers throughout the world and at all levels of the supply

5、 chain. Industry suppliers and processors face the challenge of delivering products to multiple customers having varying quality requirements and expectations.The aviation, space, and defense industry established the International Aerospace Quality Group (IAQG)forthe purpose of achieving significant

6、 improvements in quality and safety, and reductions in cost throughout the value stream. This organization includes representation from companies in the Americas, Asia/Pacific, and Europe. This international standard has been prepared by the IAQG.This document standardizes FAI process requirements t

7、o the greatest extent possible and can be used at all levels of the supply chain by organizations around the world to provide a consistent process and documentation requirements for verification of aviation, space, and defense product. Its use should result in improved quality, schedule, and cost pe

8、rformance by the reduction or elimination of organization-unique requirements and wider application of good practices. While primarily developed for the aviation, space, and defense industry, this standard can also be used in other industry sectors where a standardized FAI process is needed.SAE Tech

9、nical Standards Board Rules provide that: This report is published by SAE to advance the state of technical and engineering sciences. The use ofthis report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the

10、 sole responsibility of the user.SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions.Copyright 2014 SAE InternationalAll rights reserved. No part of this publication may b

11、e reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE.TO PLACE A DOCUMENT ORDER:TSAE INTERNATIONALAS9102BPaqe 3 of 21TABLE OF CONTENTS1. SCOPE .31.1 General 31

12、.2 Purpose 31.3 Application 32. APPLICABLE DOCUMENTS43. TERMS AND DEFINITIONS44. REQUIREMENTS6234567 4444444Part Requirements6First Article Inspection Planning6Digital Product Definition Requirements 7Nonconformance Handling 7Evaluation Activities 8Partial or Re-accomplishment of First Article Inspe

13、ction 8Documentation 94.1.1 Forms 94.1.2 Characteristic Accountability 94.1.3 Record Results. 104.1.4 Control of Records 105. NOTES. 10APPENDIX A ACRONYM LOG 11APPENDIX B 9102 FORMS AND SUPPORTING FORM INSTRUCTIONS .12Order Number： W1660573Sold to：ARROWHEAD PRODUCTS 832384100001 - PBIEGLERARROWHEADP

14、RODUCTS.NET,Not for Resale,2014-10-14 13:25:59 UTCCopyright SAE llernaiionalProvided by IHS under license with SAENo reproduction or networking permitted without license from IHS1. SCOPE1.1 GeneralThis standard establishes the baseline requirements for performing and documenting FAI. Should there be

15、 a conflict between the requirements of this standard and applicable statutory or regulatory requirements, the applicable statutory or regulatory requirements shall take precedence.1.2 PurposeThe primary purpose of FAI is to validate that product realization processes are capable of producing parts

16、and assemblies that meet engineering and design requirements. A well-planned and executed FAI will provide objective evidence the manufacturers processes can produce compliant product and that they have understood and incorporated associated requirements. FAI will: Provide confidence that the produc

17、t realization processes are capable of producing conforming product. Demonstrate that the manufacturers and processors of the product have an understanding of the associatedrequirements. Provide objective evidence of process capability. Reduce potential risks associated with production startup and/o

18、r process changes. Provide assurance of product conformance at the start of production and after changes outlined in this standard.An FAI is intended to: Reduce future escapes, risks, and total costs. Help ensure safety of flight. Improve quality, delivery, and customer satisfaction. Reduce costs an

19、d production delays associated with product nonconformances. Identify product realization processes that are not capable of producing conforming product, and initiate and/or validate corrective actions.1.3 ApplicationThis standard applies to organizations that are responsible for producing the desig

20、n characteristics of the product (i.e., product realization). The organization shall flow down the requirements of this standard to suppliers or processors who produce design characteristics.This standard applies to assemblies, sub-assemblies, and detail parts including castings, forgings, and modif

21、ications to standard catalogue or Commercial-Off-the-Shelf (COTS) items.Unless contractually required, this standard does not apply to: Development and prototype parts that are not considered as part of the first production run. Unique single run production orders, not intended for ongoing productio

22、n (e.g., out-of-production spares). Procured standard catalogue items, COTS, or deliverable software.2. APPLICABLE DOCUMENTSThe following documents support the application/use of this standard. For dated references, only the edition cited applies. For undated references, the latest edition of the re

23、ferenced document (including any amendments) applies. When a conflict in requirements between this standard and the referenced documents exist, the requirements of this document shall take precedence.9100Quality Management Systems - Requirements for Aviation, Space and Defense Organizations9103Quali

24、ty Management Systems - Variation Management of Key CharacteristicsNOTE: Equivalent versions (e.g., AS, EN, JISQ, SJAC, NBR) of the IAQG standards listed above are published internationally in each IAQG sector.ASME Y14.41 Digital Product Definition Data PracticesISO 9000 Quality management systems -

25、 Fundamentals and vocabularyISO 16792 Digital Product Definition Data Practices3. TERMS AND DEFINITIONSAn acronym log for this standard is presented in Appendix A. For the purposes of this standard, the terms and definitions stated in ISO 9000 and the following apply:3.1 ATTRIBUTE DATAA result from

26、a characteristic or property that is appraised only as to whether it does or does not conform to a given requirement (e.g., go/no-go, accept/reject, pass/fail).3.2 BASELINE PART NUMBERThis refers to the previous FAI part number or approved configuration, including revision level, to which a partial

27、FAI is performed. An example of an approved configuration could be a part produced, prior to the requirements of this standard.3.3 CAPABILITYAbility of an organization, system, or process to produce a product that wi!l fulfill the associated design characteristics defined for that product.3.4 COMMER

28、CIAL-OFF-THE-SHELF (COTS) ITEMSCommercially available items intended by design to be procured and utilized without modification (e.g.1 common electronic components).3.5 DELIVERABLE SOFTWAREEmbedded or loadable airborne, spaceborne, or ground support software or firmware components which are part of

29、an aircraft type design, weapon system, missile, or spacecraft.SAE INTERNATIONALAS9102BPage 7 of 213.6 DESIGN CHARACTERISTICSThose dimensional, visual, functional, mechanical, and material features or properties, which describe and constitute the design of the article, as specified by drawing or DPD

30、 requirements. These characteristics can be measured, inspected, tested, or verified to determine conformance to the design requirements. Dimensional features include in-process locating features (e.g., target-machined or forged/cast dimensions on forgings and castings, weld/braze joint preparation

31、necessary for acceptance of finished joint). Material features or properties may include processing variables and sequences, which are specified by the drawing or DPD (e.g., heat treat temperature, fluorescent penetrant class, ultrasonic scans, sequence of welding and heat treat). These provide assu

32、rance of intended characteristics that could not be otherwise defined.3.7 DESIGNED TOOLINGProduct specific tooling e.g., check fixtures, Coordinate Measurement Machine (CMM) program specifically made to validate the design characteristics of a product.3.8 DIGITAL PRODUCT DEFINITION (DPD) REQUIREMENT

33、SRequirements of any digital data files that disclose, directly or by reference, the physical or functional requirements, including data files that disclose the design or acceptance criteria of a product.Examples of DPD include the following: The digital definition and fully dimensioned two-dimensio

34、nal (2D) drawing sheets. Three-dimensional (3D) data model and simplified or reduced content 2D drawing sheets. The 3D model with design characteristics displayed as text. Any other data files that define a product in its entirety.3.9 DRAWING REQUIREMENTSRequirements of the drawing and associated pa

35、rts lists, specification, or purchasing document to which the product is to be produced from, including any notes, specifications, and lower-level drawings invoked.3.10 FIRST ARTICLE INSPECTION (FAI) - ALSO REFERRED TO AS PRODUCTION PROCESS VERIFICATIONA planned, complete, independent, and documente

36、d inspection and verification process to ensure that prescribed production processes have produced an item conforming to engineering drawings, DPD, planning, purchase order, engineering specifications, and/or other applicable design documents.3.11 FIRST ARTICLE INSPECTION REPORT (FAIR)The forms and

37、package of documentation for a part number, sub-assembly, or assembly, including associated FAI results, as defined by this standard.3.12 FIRST PRODUCTION RUNThe initial group of one or more parts that are the result of a planned process designed to be used for future production of these same parts.

38、3.13 MULTIPLE CHARACTERISTICSIdentical characteristics that occur at more than one location (e.g., ,i4 places), but are established by a single set of drawing or DPD requirements (e.g.f rivet hole size, dovetail slots, corner radii, chemical milling pocket thickness).3.14 PRODUCTAny intended output

39、resulting from the product realization process, which in the context of this standard includes finished detailed parts, sub-assemblies, assemblies, forgings, and castings.3.15 QUALIFIED TOOLINGUniversal (not part specific) calibrated monitoring and measuring equipment (e.g., go/no go gauges, thread

40、gauges, radius gauges) used to validate product design characteristics, that are uniquely identified and traceable to their calibration records.3.16 REFERENCE CHARACTERISTICSThe characteristics that are used for information only or to show relationship; these are dimensions without tolerances and re

41、fer to other dimensions on the drawing or in the DPD.3.17 SPECIAL PROCESSESAny processes for production and service provision where the resulting output cannot be verified by subsequent monitoring or measurement and, as a consequence, deficiencies become apparent only after the product is in use or

42、the service has been delivered.3.18 STANDARD CATALOGUE ITEMSA part or material that conforms to an established industry or national authority published specification, having all characteristics identified by text description or industry/national/military standard drawing.3.19 VARIABLE DATAQuantitati

43、ve measurements taken on a continuous scale (e.g., the diameter of a cylinder, the gap between mating parts).4. REQUIREMENTS4.1 Part Requirementsa. The organization shall perform FAI on new product representative of the first production run. The first production delivery parts require an FAI.b. The

44、organization shall use a representative item from the first production run of a new product to verify that the production processes, production documentation, and tooling have the capability to produce products that meet established requirements.c. For assemblies, the assembly level FAI shall be per

45、formed on those characteristics specified on the assembly drawing orDPD.d. This process shall be repeated, when changes occur that invalidate the original results (e.g., engineering changes, manufacturing process changes, tooling changes).4.2 First Article Inspection Planninga. The organization shal

46、l have a process to plan for completion of FAI or shall plan FAI activities prior to the first production run.b. FAI planning shall address the activities to be performed throughout the FAI process and identify the responsible organizations for those activities.c. The organization should consider th

47、e following activities during FAI planning and coordinate planning with the customer, if required:1. Determination of design characteristic inspection and sequencing for inspection of characteristics not measurable in the final product.2. Extraction of DPD design characteristics required for product

48、 realization that are not fully defined on 2D drawings, including tolerances for nominal dimensions.3. Determination of objective evidence to be included in the FAIR for each design characteristic.4. Determination that approved special process, laboratory, material, and customer required sources are identified, as applicable, and that the manufacturing planning, routing, and purchase document