5S-CHINESE.pptx

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1、5 S1What is 5 S?什么是5S 5 S is a participation program.5S 是一个全员参与的工程It is a very effective approach to improving our work environment and total quality。是一个非常有效地改进我们工作环境和总体质量的方法It be es a base for continuous improvement in the organization.是在组织内实现持续改进的基础。2 Why 5S is widely used为何5S 被广泛地应用 Work place be

2、 es clean and better organized.工作场所变得更清洁和更易于组织管理。Shop floor and office operation be e easier and safer.工场的地面和办公室运作变得更容易和平安。Results are visible to everyone,insider and outsider.每个内部或外部的人都可以直观地看到结果。Visible results enhance generation of more and new ideas.可视的效果激发了更多的新的思路的产生。People are automatically dis

3、ciplined.人们自觉地遵守纪律。People be e proud of clean and organized work place.清洁和有组织的工作场所使人们变得自豪。Resultant good pany image generates more business etc 具有良好形象的公司会带来更多的业务。36 objectives of 5S Program5S 工程的6个目标A clean workplace is high in PRODUCTIVITY一个清洁的工作场所代表高的生产力A clean workplace is high Quality 一个清洁的工作场所代

4、表高的质量A clean workplace keeps COST Down.一个清洁的工作场所能保持成本的不断降低。46 objectives of 5S Program5S 工程的6个目标A clean workplace ensures Delivery on time一个清洁的工作场所有助于确保交付的准时.A clean workplace is SAFE for people to work一个清洁的工作场所对工作人员是平安的.A clean workplace is high in MORALE 一个清洁的工作场所有助于工作士气的高昂。5What are 5Ss?5S 中的“S 代

5、表什么?1.SEIRI:Sort-out unnecessary items in the work-place and discard them 清理:将不必要的物品从工作场所清走并丢弃它们。2.SEITON:Arrange necessary items in good order so that they can be easily picked for use:将必需的物品按规定的位置存放，以便能容易地找到并使用。3.SEISO:Clean your workplace pletely so that there is no dust on floor,machine and equi

6、pment 清扫:彻底地清扫您的工作场所，保证在地板，机器和仪器上没有灰尘。4.SEIKETSU:Maintain high standard of housekeeping&workplace organization at all times 清洁:始终高标准地维护房屋的干净和工作场所的整洁。5.SHITSUKE:Train people to follow good housekeeping Disciplines 素养:教育人们遵守良好的保洁纪律。6Step-1Look around you.看看您的周围.Are there things not of use any more?.ye

7、s.有不经常使用的东西吗?有.Outdated diaries,pens run out of ink,tools 过时的日记,没有墨水的笔,工具which are broken and useless,Files which are never referred to,哪一个是破损的和无用的,从没有用过的文件Throw these away IMMEDIATELY.立即扔掉它.7Step-2First decide which things to be put where.首先决定哪一东西放在什么地方-Those which you need very often in your jobsh

8、ould be placed very near to your workstation其中哪些是您在工作中非常需要的,将它定置于距您工作站最近的地方.Things not used often could be placed away如果不是使用频繁的物品，可以放得远一些.Keep a list of things with their location.在保存的地方存放一个物品的清单.8Step-3Do not wait for things to get dirty before you clean them.Clean regularly不要等到东西脏了才去清扫,要定期地做.Put a

9、side 3 minutes every day to clean yourworkplace每天保持3分钟用于清扫您的工作场所.Never throw anything around or dirty any place.不随意向周围丢东西和将弄脏任何地方.Regularly clean the machines&tools.定期地清扫机器和工具.9Step-4If you do not consciously try to maintain the cleanenvironment,very soon you will find that your workplace is dirty a

10、gain.如果您不是自觉地保持清洁的环境,您将会很快地发现您的工作场所又变得脏乱.Make schedule for cleaning and organizing yourworkplace.给整理和清洁您的工作场所制定方案.Inter departmental petitions on housekeeping在日常保洁中进行内部竞赛.10Step-5Management should train its staff and try todevelop a culture within the pany where bygood housekeeping be es every bodys

11、 habit管理者要培训员工,努力在公司内部形成一种文化,使良好的日常保持成为每人的习惯.Treat your workplace as the second home.将您的工作场所看作第二个家.Maintain your attitudes and habits.保持您的态度和习惯.11Some significant benefits observed一些可见的重要效果 Happier Employee with high morale 具有高昴士气的快乐的员工 Greater people involvement 大量的人员参与.Low Employee turnover 低的员工流动

12、.Increased number of suggestions 建议数量的增加.Better use of floor space 更好地使用空间.Less work-in-progress and inventories 少的在制品和库存.Better flow of work.更好的工作流程.Low machine breakdown rates.低的设备停机率.Low accident rates.低的意外事故率.High yield of materials 高的产出率.High product quality 高的产品质量.125 S135 S145 SEquipmentsMate

13、rialJigs/ToolsMethodsWorkersProductsTimelinessMaintainsEnsures Max.UtilizationUpkeepsImprovesMotivatesEnsures GoodPromotesQUALITY质量SAFETY平安EFFICIENCY效率CONTROL控制CUSTOMER SATISFACTION客户满意EMPLOYEE SATISFACTION员工满意5 S16What are the 5 Ss 5S 中的“S 代表什么?Seiri-Sorting 整理(分类)Seiton-Systematic Arrangement(系统安排

14、)Seiso-Cleaning 清扫 Seiketsu-Standardization 清洁(标准化)Shitsuke-Training&Discipline 素养(培训和纪律)5 S175 S18TO CLEARLY DIVIDE OBJECTS INTO TWO GROUPS明确地区分两组不同的物体.-THOSE ITEMS THAT ARE NECESSARY.这些工程是必需的.-AND THOSE ITEMS THAT ARE NOT NECESSARY.这些物品不是必需的.TO GET RID OF THE UNNECESSARY 去掉不需要的.AND TO KEEP THE NEC

15、ESSARY 保存必要的.5 S191.Item is not needed物品不是必需的.2.Item is needed however quantity in stock is more than what is needed for consumption in nearfuture 物品是需要的,但是贮存的比实际消耗的多3.Contingency Parts 偶然使用的部件(應急零件)Critically decide the quantity of contingency parts to be retained and criteria for such parts精确地确定急需

16、部件的数量并按标准保存它们。What is unnecessary 什么是多余的?5 S20 Frequency of use 使用的频率 Storage Method 贮存的方法*Things you have not used in the past one yearThrow them out 丢掉它*Things you have used once in the last 6-12 months Store at distance OR Keep in storeLOW*Things you have used only once in the last 2-6 months Sto

17、re it in central place in your zone*Things used more than once a month Store it in central place in your zoneAVERAGEHIGH*Things used once a week Store near the workplace*Things used daily or hourly Store near the workplaceOrganization 组织5 S21Identifying unnecessary 确定不必要的 1.Parts&Work in Process(WIP

18、)在流程中的部件和工作 Things fallen back behind the machine or rolled under it 掉落在機器後面或滾入機器中的部件 Broken items inside the machine 设备内部破损的部件 Things under the racks/platform 在架子或工作台下面的物品 Extra WIP 额外的在制品 Stock of rejected items 拒收物品的贮存 Items accumulated over period for rework 堆积的过期的返工物品 Material awaiting disposal

19、 decision 等待处理的材料 Material brought for some trial,still lying even after trial 用以试验甚至已经完成试验的材料 Small qty of material no longer in use 不會再用到的小批量材料5 SContd.22Identifying unnecessary 确定不必要的 2.Tools,Toolings,Measuring devices工具,工装,测量装置 Old jigs,tools not in use are lying(舊的工夾具、工裝不再使用的已躺下的)Modified tools

20、,tooling for trial,are lying after trial(修改過的工裝，試驗的工裝，經過試驗後躺下的)Worn out items like bushes,liners,toggles etc.lying(用舊的項目例如襯套、襯墊、套索釘等躺下的)Broken tools,bits,etc.may be lying(損壞的工裝、墊片等)Measuring equipment not required for the operation(不需要再使用的測量設備)being performed,is lying3.Contingency Parts 偶尔使用的部件 Many

21、 times storage place for contingency parts be e a last refuge for broken parts,surplus items and things nobody is likely to useContd.5 S23Identifying unnecessary 确定不必要的 4.Shelves and Lockers 架子和带锁柜子 Shelves and lockers tends to collect things that nobody ever uses,like surplus,broken items etc.5.Pas

22、sages and Corners 通道和角落 Dust,material not required seem to gather in corner6.Besides Pillars and under the stairs 柱子旁和楼梯下 These places tends to collect junk,spittoon etc.7.Walls and Bulletin Boards 围墙和公告栏 Old out dated notices which have lost their relevance Posters or bulletins on wall Dust,remains

23、 of torn notices,cell tape pieces Contd.5 S24Identifying unnecessary 确定不需要的8.Floor,Pits,Partitions 地面，凹坑，隔离物 Defective parts Protection caps,covers Packing material Hardware items,small items Even tools,toolingItems dropped on the floor are never picked9.Computer Hard Disk 电脑的硬盘 Many unwanted,outdated,temporary files pile up5 S255 S2627How to achieve Systematic Arrangement?怎样实现系统的安排?Decide where things belong 确定物品的归属.Decide how things should be put away 确定怎样贮存物品.Obey the Put away rules 遵守存放规则.5 S28