焊装车间.ppt

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1、焊装车间焊装车间焊装车间焊装车间前围前围Automatic,Robotic or Manual Part ProcessingFire wallCowlDash/topShot gun车侧车侧Automatic,Robotic or Manual Part ProcessingWheel house outerFront quarter panelRear quarter panelFuel tank车顶车顶Automatic,Robotic or Manual Part ProcessingBowsRails车架车架Automatic,Robotic or Manual Part Proce

2、ssingSide sealing汽车厂焊装车间生产工艺流程汽车厂焊装车间生产工艺流程汽车厂焊装车间生产工艺流程汽车厂焊装车间生产工艺流程车底密封胶车底密封胶Automatic,Robotic or Manual Part ProcessingWheel houseFloor PlanOPERATIONS FOR APPLYING STRUCTURAL ADHESIVES,HOTS MELTS,AND BODY SEALERS FOR ASSEMBLING METAL BODY COMPONENTS设备解决方案设备解决方案(可应用于以上所有工艺可应用于以上所有工艺)结构胶粘接结构胶粘接Prec

3、isionFlo packagesUltra-Flo packagesVolume Verification Meter packagesPressure Compensator packagesMastic Regulator packagesManual Dispense packages热熔胶热熔胶Gear Meter packagesUltra-Flo packagesPressure Compensator packagesManual Dispense packages车身胶车身胶PrecisionFlo packagesUltra-Flo packagesVolume Verif

4、ication Meter packagesPressure Compensator packagesMastic Regulator packagesManual Dispense packages系统总包商系统总包商材料供应商材料供应商Graco 65:1 King CheckMateGraco 65:1 King CheckMate/Johnstone 65:1往复频率比较往复频率比较Johnstone 65:1 S1MFlow capacity 19.23 cycles/gallonvs.Graco 67:1 Premier Dura-FloFlow capacity 12.5 cyc

5、les/gallonGraco 67:1 Premier Dura-Flo has35%Fewer cycles per gallon空气消耗量比较空气消耗量比较SCFM at 3 gallons/minuteJohnstone 65:1 S1MAir consumption 3 gallons/minute=191 SCFMvs.Graco 67:1 Premier Dura-FloAir consumption 3 gallons/minute=180 SCFMGraco 67:1 Premier Dura-Flo performs with 6%less air consumption流

6、量输出比较流量输出比较Flow 18 cycles/minuteJohnstone 65:1 S1MFlow 18 cycles/minute=0.936 gallons/minutevs.Graco 67:1 Premier Dura-FloFlow 18 cycles/minute=1.44 gallons/minuteGraco 67:1 Premier Dura-Flo has54%Greater Flow Rate流量可控计量系统流量可控计量系统流量可控计量系统流量可控计量系统流量可控计量系统流量可控计量系统什么是粘着剂什么是粘着剂?Substance capable of hold

7、ing materials together in a functional manner by surface attachmentEqual distribution of loads from one member of a joint to another,allowing more uniform stress distributionMay function as a sealant or an insulatorCan prevent corrosion in joints and act as vibration dampener什么是胶什么是胶?Used to fill di

8、scontinuities in an assemblyFills joints,gaps and cavities between substratesSealed assemblies must endure thermal,environmental,chemical and joint movement conditionsMinimum amount of sealant must seal and perform within service use conditions为什么要用胶为什么要用胶/粘着剂粘着剂Replace weldsPrevent moisture leaksPr

9、event air leaksReduce vibration/noiseEliminate dustEliminate fumesPrevent corrosion为什么胶型控制很重要为什么胶型控制很重要Material savingsWeight savingsEliminate manual touch-upReduce subsequent processing problemsStatistical process control车身装配生产线车身装配生产线焊装车间工艺焊装车间工艺/解决方案解决方案车身结构材料车身结构材料SteelSteelSteelSteelSteelSteelS

10、teelAluminumTeoTeo车底车底Wheel House2 Packages Per Side 1 adhesive unit 1 sealer unitGraco Solutions Graco Solutions PrecisionFloPrecisionFlo Gear Meter Gear Meter Ultra-Ultra-FloFlo VVM VVM Pressure Compensator Pressure CompensatorColor KeyColor Key Sealer Sealer Adhesive Adhesive车底车底Floor Pan2 Packag

11、es Per Side 1 adhesive unit 1 sealer unitGraco Solutions Graco Solutions PrecisionFloPrecisionFlo Gear Meter Gear Meter Ultra-Ultra-FloFlo VVM VVM Pressure Compensator Pressure Compensator Color KeyColor Key Sealer Sealer Adhesive Adhesive前围前围Cowl2 Packages Per Side 1 adhesive unit 1 sealer unitGrac

12、o Solutions PrecisionFlo Gear Meter Ultra-Flo VVM Pressure Compensator Color KeyColor Key Sealer Sealer Adhesive Adhesive前围前围Firewall2 Packages Per Side 1 adhesive unit 1 sealer unitGraco Solutions PrecisionFlo Gear Meter Ultra-Flo VVM Pressure Compensator Color KeyColor Key Sealer Sealer Adhesive A

13、dhesive前围前围Firewall&Dashtop2 Packages 1 adhesive unit 1 sealer unitGraco Solutions PrecisionFlo Gear Meter Ultra-Flo VVM Pressure CompensatorColor KeyColor Key Sealer Sealer Adhesive Adhesive车侧车侧 Wheel House Outer Front Quarter Panel Rear Quarter Panel Fuel Tank2 Packages Per Side 1 adhesive unit 1

14、sealer unitGraco Solutions PrecisionFlo Gear Meter Ultra-FloColor KeyColor Key Sealer Sealer Adhesive Adhesive车顶车顶Bows2 Packages Per Side 1 adhesive unit 1 sealer unitGraco Solutions PrecisionFlo Gear Meter Ultra-Flo VVM Pressure CompensatorColor KeyColor Key Sealer Sealer Adhesive Adhesive车顶车顶Rails

15、2 Packages Per Side 1 adhesive unit 1 sealer unitGraco Solutions PrecisionFlo Gear Meter Ultra-Flo VVM Pressure CompensatorColor KeyColor Key Sealer Sealer Adhesive Adhesive车架：车架：它是怎么组装起来的？它是怎么组装起来的？Side Sealing2 Packages Per Side 1 adhesive unit 1 sealer unitGraco Solutions PrecisionFlo Gear Meter

16、Ultra-Flo VVM Pressure Compensator结构粘着胶和车身胶解决方案结构粘着胶和车身胶解决方案PrecisionFlo 挤胶和喷胶系统挤胶和喷胶系统结构粘着胶和车身胶解决方案结构粘着胶和车身胶解决方案PrecisionSwirl 计量系统计量系统结构粘着胶和车身胶解决方案结构粘着胶和车身胶解决方案手动系统手动系统 挤胶模组挤胶模组65:1 Checkmate热熔热熔/温胶系统温胶系统Application temperature up to 162.7 degrees C.Excellent adhesion through oils and contaminants

17、.Seal out noise,dust,water,and gases.Typically 0-300%expansion rate.热熔热熔/温胶系统解决方案温胶系统解决方案机器人机器人Gear Meter UltraFlo Pressure Compensator手动手动Manual Dispense热熔热熔/温胶系统解决方案温胶系统解决方案压力补偿器热熔胶挤胶计量系统压力补偿器热熔胶挤胶计量系统泵供料模组系统泵供料模组系统车身胶解决方案车身胶解决方案手动系统手动系统 挤胶应用模组挤胶应用模组65:1 Checkmate常温供胶泵常温供胶泵300 Gallon Unidrum 常温供胶系统常温供胶系统65:1 King常温供胶泵常温供胶泵55 Gallon常温供胶系统常温供胶系统 5 Gallon常温供胶系统常温供胶系统65:1 KingThermo-Flo 供胶泵供胶泵55 Gallon 热熔胶供胶系统热熔胶供胶系统 5 Gallon热熔胶供胶系统热熔胶供胶系统65:1 King