M-Series IO Wiring Training.pptx

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1、MX-Series I/O WiringHow to wire an MX Processor with M1xx,M2xx,and M3xx CameraNote:For other camera types,Especially Linescan Cameras,do NOT use this manualContents1.)Wiring an M-Series ProcessorA.)Powering upB.)Connecting an M1xx Series CameraC.)Connecting an M2xx or M3xx Series CameraD.)Connecting

2、 M-Series Processor I/O Block2.)Sinking vs.Sourcing Review3http:/ up an M-Series Processor4http:/ Youll Need in This StepMX-Series Processor24V 10A Power SupplyMX-Series Power AdapterMonitorVGA CableDVI to VGA Adapter(MX80 Only)120VAC Power Cord for MonitorUSB MouseUSB Keyboard5http:/ up MX20,MX406V

3、GA Monitor Input USB KeyboardUSB Mouse+24V,0V,GNDConnections this step in REDPowering up MX807DVI Monitor InputUSB KeyboardUSB MouseMX80 Power Connector,+24V,0V,GNDConnections this step in REDPowering up an MX80,Step-by-step89MX80 Processor24V 10A Power SupplyMonitorVGA Cable120VAC Power Cord for Mo

4、nitorUSB KeyboardUSB MouseMX80 Power connectorDVI to VGA Adapter(MX80 only)Connect DVI to VGA Adapter HereConnect VGA Cable HereConnect USB Mouse and Keyboard HereConnect Power Supply to Standard 120VAC Wall OutletConnect MX80 Power Connector to power supply with 3-pin Phoenix connectorConnect MX80

5、Power Connector to MX80 Processor12MX80 Completed SetupPowering up an MX40,Step-by-step1314Connect VGA Cable HereConnect USB Mouse and Keyboard HereConnect Power Supply to Standard 120VAC Wall OutletConnect MX40 Processor to power supply with 3-pin Phoenix connector(Phoenix Connector Optional)Connec

6、t+24V,0V,and Earth Ground17MX40 Completed SetupConnecting an M1xx Camera to an M-Series ProcessorMX20,MX40,MX801819Connect M1xx Camera to CAM1 Port via CAT-5e or CAT6 Gig-E Cable.M1xx Cameras are Power over Ethernet.LEDs should turn ON.Camera Model will appear in IMPACT Device Window if camera is pr

7、operly connectedOpen VPM in the Start Menu or in All Programs IMPACTHighlight the IMPACT Device that corresponds with the Camera Port,and then click Connect to DeviceConnect to Device Button will turn YellowClick Live ImagesLive Feed should now appear in Image WindowAdjust Shutter Open Time to contr

8、ol image intensity(brightness)Use Snap and Live to control cameraClick on the black pin to undock imageSelect the General Tab under Setup of the Camera Settings.Undocking and Maximizing the image is useful for adjusting focus and field of view.Save ImageZoomHistogramUse Histogram to minimize saturat

9、ion(Pixels with intensity of 100%)Wiring Trigger,Strobe Trigger,and Light for an M1xx Camera26What Youll Need in This StepM1xx CameraM1xx I/O Cable(6-pin)M1xx I/O Board(Breakout board)Ethernet Cable,1 per camera20 gauge stranded wireStrobe Light(Optional)Part sensor(Optional)Pullup Resistors(Dependi

10、ng on wiring configuration)27M1xx I/O Cable and Board28M1xx Camera w/Ethernet CableM1xx I/O Terminal w/Isolation(661-0399)M1xx Power and I/O Cable(606-0674-02)M1xx Terminal Block Wiring29M1xx Wiring Diagram3031Connect Camera to Terminal Block via I/O CableI/O Board,Sensor,and Power Cable32M1xx I/O T

11、erminal w/Isolation(661-0399)M12 Cable,Flying Lead(Power)Sensor33Connect I/O Ground to+0 VDC34Connect Sensor Output to Trigger InConnect Sensor GND to+0VDCConnect Sensor PWR to VCCTrigger and Sensor Overview.Camera is now getting Triggers35Connect Sensor to Power SupplyReturn to Camera View.36Ensure

12、 Live Mode is unchecked,then click on the Trigger Tab in Settings Camera.Change Trigger On to Rising Edge37Ensure Live Mode is unchecked,and then click here to Create New VP FileNew VP File is used only for troubleshooting at this point.Details on how to program a VP file are covered in the VPM Prog

13、ramming Course.38Your screen,with the new VP file created,should look like this.Notice the Run Counts.39Bring your M-Device Online.Notice when the sensor is triggered,the image updates and the Run Count increments.M1xx Trigger In Circuit40Strobe Light Wiring for M1xx Camera41Light with M12 Cable.Ple

14、ase refer to your lights datasheet for specific wiring instructions,as every light manufacturers wiring is different.42Connect your light as per the light manufacturers instructions.Note some lights require a specific power supply,and may accept a strobe signal differently.Remember to use a common r

15、eference voltage!Strobe Trigger Output connects here43Set your Strobe Trigger Out duration here.It is zero by default,so you will need to change it.Refer to your lights datasheet for the maximum allowable duration.44Bring the M-Device Online.When the sensor is triggered,the camera will acquire an im

16、age,and the light will strobe!M1xx Strobe Trigger Output Circuit45WARNING:Never wire M1xx Camera Strobe Outputs in parallel with M1xx,M2xx,or M3xx Camera Strobe Outputs.This will damage the cameras!Connecting an M2xx or M3xx Camera to an M-Series Processor46What Youll Need in This StepM2xx or M3xx C

17、ameraM2xx/M3xx I/O Cable(6-pin or 12-pin)M2xx/M3xx I/O Board(Breakout board)Power Supply,12V or 24V 1A(Can connect to Processor supply)Ethernet Cable,1 per camera20 gauge stranded wireStrobe Light(Optional)Part sensor(Optional)Pullup Resistors(Depending on wiring configuration)47What Youll Need in T

18、his Step48M2xx/M3xx CameraM2xx/M3xx I/O Board,w/Isolation(661-0400)M2xx/M3xx I/O Cable(606-0673-03)Ethernet CableM2xx and M3xx Terminal Block Wiring49M2xx and M3xx Terminal Block Wiring,cont50M2xx and M3xx Terminal Connections5152Connect I/O Block to Power(+12 to+24 VDC)and+0 VDC 53Connect I/O Block

19、 to Camera with M2xx/M3xx I/O Cable.54Connect M2xx/M3xx Camera to MX Processor Camera Port with Ethernet CableCamera Model will appear in IMPACT Device Window if camera is properly connectedOpen VPM in the Start Menu or in All Programs IMPACTHighlight the IMPACT Device that corresponds with the Came

20、ra Port,and then click Connect to DeviceYou might see this if you plug a camera into a device that is already connected.No problem here.Connect to Device Button will turn YellowClick Live Images or the Camera IconLive Feed should now appear in Image WindowAdjust Shutter Open Time to control image in

21、tensity(brightness)Use Snap and Live to control cameraClick on the black pin to undock imageUndocking and Maximizing the image is useful for adjusting focus and field of view.Save ImageZoomHistogramUse Histogram to minimize saturation(Pixels with intensity of 100%)Triggering an M2xx or M3xx Camera w

22、ith a Sensor6263Sensor,M2xx/M3xx I/O Block,Power SupplySensor+0 VDCM2xx/M3xx I/O Board,w/Isolation(661-0400)+24 VDC64Connect Sensor to Power SupplyConnect Sensor Output to Camera Trigger In65Make sure to connect I/O Ground to+0VDC!The camera is now taking triggers.66Return to the Camera Tab.Set the

23、Strobe 1 Duration to 500us.Adjust with the duration to control pulse intensity.Refer to your light manufacturers reference manual to avoid damaging the light.Select the General Tab under Setup of the Camera Settings.67Return to the Camera Tab.Set the Strobe 1 Duration to 500us.Adjust with the durati

24、on to control pulse intensity.Refer to your light manufacturers reference manual to avoid damaging the light.Use Delay and Holdoff if Debouncing is required.68Create a New VP File.Name it whatever you wish.If a duplicate program is already loaded,youll need to Unload it first.69Go Online.In the Imag

25、e in Task Tab,you can see the Run Counts incrementing when the sensor is triggered.M2xx and M3xx Trigger In Circuit70Strobing a Light with an M2xx/M3xx Camera71Breakout board,wired to trigger off a sensorLight with M12 cable.Make sure to download your lights user manual or datasheet for wiring instr

26、uctions.73Connect your light to power and ground.Connect Strobe Trigger Out to your lights strobe input(usually black)74Connect Output+VCC to+VCC(Usually+24VDC)75Your light should now strobe whenever your camera acquires a new image!M2xx and M3xx Strobe Trigger Out Circuit76Wiring Processor Inputs a

27、nd Outputs7778MX Processor Breakout Board(This ones an old 248-0110,the new 661-0403 has isolation)Any output(A light is used here)MX-Series I/O Cable(606-0675-.75)79Connect MX Processor Breakout Board to MX-Series Processor80Connect Output Ground to+0VDC,and power to+VDD.(Pin number will depend on

28、your board,here they are 10 and 19,respectively)81Prepare to connect your light(or other output).Note that maximum allowable current draw is a combined 500ma between outputs 1-8,and 500ma between outputs 9-16.Too much current draw will damage the processor.82Connect the positive side of your output

29、to+VCC(Usually+24VDC).Connect the negative side of your output to the positive output pin on your MX-Series breakout board(Here it is Output 1 on Pin 11).Note the output behaves as a normally open switch.83Find a suitable sensor or other control.In this case,a prox is used.84Connect your sensors neg

30、ative terminal to the Input Ground,here pin 9.85Connect the sensors positive terminal to+VCC(Usually+24VDC)86Connect the sensors output to the Processor Terminal Block Input(Here Input 1,Pin 1)87Return to VPM.Click on the Settings tab,and go to General.Make sure you are in the Setup pane.Look around

31、,but dont change anything now.88Click on the Diagnostics radio button in the General Tab.This displays the status of your outputs.89Try turning on Output 1.Your external output should turn on.90Now try triggering your sensor.Watch the input LEDs,Input 1 should turn on.You now have an external link b

32、etween your controls and the vision system.Congratulations!Your vision system now has an externally triggerable camera,a strobe,and an external input and output!Read on for MX-Processor pinouts,drawings,and Wiring Cheat Sheets.911D.)Connecting Cameras and IO to MX20,MX4092Camera PortsProcessor Discr

33、ete IOConnections this step in REDLAN(Network)PortsConnecting Cameras and I/O to an MX8093Processor Discrete IOCamera PortsLAN(Network)PortsConnections this step in REDIO On Back Not Supported as of 10.6!M-Series Processor I/O Terminal Block9437-pin cable connectorTerminal BlockWire ConnectionsInser

34、t small flat screwdriverblade here toopen connectorM-Series Processor I/O Terminal Block Connections95M-Series Processor I/O Terminal Block Connections,cont96Output Current Maximum:500mA total outputs 1 through 8 500mA total outputs 9 through 16Output(Sinking)97Output(Sinking),cont98Output(Sourcing)

35、99Input(Sinking)100Part SensorInput(Sourcing)101Part Sensor1021.)Sinking vs.SourcingThe terms sinking and sourcing are used in the IMPACT wiring diagrams and throughout industry.Voltage Sinks current to the ground Input or Output Negative Terminal connects to 0V(Ground)Voltage Sources current from a

36、 voltage source“Input or Output Positive Terminal connects to+Vcc (+24V or whatever your power source voltage is)Sinking InputIn an input slice,the terminology describes what the slice does with the current from the load.In a sinking slice,it sinks current to ground.You will need to supply the volta

37、ge rail for the load.Notice that you switch a positive voltage to the slice,which sinks current to ground.103Sourcing InputIn an output slice,the terminology describes what the slice does with the current from the load.In a sourcing slice,it sources current to the voltage rail.You will need to suppl

38、y the ground for the load.Lets look at a simple diagram of how you would wire a switch to a sourcing input.Notice that you switch the ground connection to the slice,which sources it from the voltage rail.104Sinking OutputIn an output slice,the terminology describes what the slice does with the curre

39、nt from the load.In a sinking slice,the slice sinks current to ground.You will need to supply the voltage rail for the load.105Sourcing OutputIn an output slice,the terminology describes what the slice does with the current from the load.In a sourcing slice,it sources current to the voltage rail.You

40、 will need to supply the ground for the load.106Sinking vs.SourcingSinkingSourcingNPNPNPProvides path to GNDProvides Path to+VccNormal LogicInverted LogicNo Pullup Resistor on OutputsPullup Resistor on OutputsReceive Current from Sourcing DevicesSupplies Current to Sinking Devices107Many definitions exist!Here are some characteristics,some of these will apply to each circuitBottom Line:Check the Circuit Diagram!Where to find the Circuit DiagramData VS2: Products Vision Vision Sensors DataVS2 DownloadIMPACT Products: DownloadsQuickstart Guide or Hardware Manual108Thank You!Sourceshttp:/