插秧机所用扭矩发生器.ppt

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1、 New Torque-GeneratorNew Torque-Generator for RICE PLANTER for RICE PLANTER 插秧机插秧机专用新型扭矩用新型扭矩发生器生器Eaton Fluid Power Ltd.Eaton Fluid Power Ltd.工程部Steering System EvolutionSteering System Evolution转转向系向系向系向系统统的演的演的演的演变变Torque GeneratorStandard TypeStandard Type-标准准类型型For rice planter TypeFor rice plan

2、ter Type-专为水稻插秧机水稻插秧机类型型Conventional MethodConventional Method-传统传统方法方法Could not achieve a satisfactory Cost Reduction-不能不能实现令令人人满意的成本降低意的成本降低(Cost Reductions within the limits of the Product EFPL supplying so far in use.)当前日本当前日本现有有产品的成本降低空品的成本降低空间有限有限Point of considerationPoint of considerationfor

3、 new Torque Generatorfor new Torque Generator新型扭矩发生器设计初衷Customers need for Cost ReductionCustomers need for Cost Reduction-客客户需要降低成本需要降低成本New MethodNew Method-新方法新方法Enabled Total Cost ReductionTotal Cost Reduction for Total Steering System and Installation Methods in cooperation with Customers-与客与客户

4、合作通合作通过对整个整个转向系向系统和安装形式和安装形式的改的改进到达整体的成本减低到达整体的成本减低Point of consideration continued改进考虑点-持续性 EFPL developed New Torque Generator EFPL developed New Torque Generator applicable best for a steering system of Rice applicable best for a steering system of Rice PlanterPlanter-伊伊顿顿日本工厂日本工厂设计设计出新型扭矩出新型扭矩发发

5、生器可以很好的生器可以很好的应应用在水稻插秧机的用在水稻插秧机的转转向系向系统统(Over 90%of EFPL(Over 90%of EFPL TorqueTorque Generators is for Rice Planter)Generators is for Rice Planter)日本工日本工厂生厂生产产的百分之九十以上的扭矩的百分之九十以上的扭矩发发生器都是生器都是应应用于水稻插用于水稻插秧机上秧机上In past,Customers have designed their In past,Customers have designed their MachinestoMach

6、inesto fit in Standard Torque Generators fit in Standard Torque Generators-过过去客去客户户是通是通过设计过设计他他们们自己的自己的设备设备来匹配扭矩来匹配扭矩发发生器生器Steering System of Rice Planter水稻插秧机的转向系统Torque Generator扭矩扭矩发生器生器Steering Wheel-方向方向盘Maneuver-操纵What is Torque Generator?-什么是扭矩发生器Torque GeneratorTorque Generator扭矩扭矩发生器生器Trans

7、mission CaseTransmission Case变速箱速箱Pump,TankPump,Tank or Power Source or Power Source泵，油箱或者，油箱或者动力源力源Steering WheelSteering Wheel方向方向盘Torque amplifying Equipment enables to Larger Output with Torque amplifying Equipment enables to Larger Output with lower Input Torquelower Input Torque 扭矩放大扭矩放大设备使使输入

8、小扭矩入小扭矩转化出大扭矩成化出大扭矩成为可能可能Conventional Steering System传统的转向系统Transmission CaseTransmission Case-变速箱速箱Torque GeneratorTorque GeneratorBracket支架Steering Wheel-方向盘Steering Pump-转向泵Maneuver Cylinder-人力转向油缸Maneuver Pump-人力转向泵Relief Valve mounted on TG-安在TG上的溢流阀To Steering Link-转向连接 Superior for Straight-S

9、uperior for Straight-Superior for Straight-Superior for Straight-runningnessrunningnessrunningnessrunningness-出众的直出众的直出众的直出众的直线线行行行行驶驶 Small BacklashSmall BacklashSmall BacklashSmall Backlash-小的反小的反小的反小的反弹弹？Superior for Maintenance&ServiceSuperior for Maintenance&ServiceSuperior for Maintenance&Serv

10、iceSuperior for Maintenance&Service-易于易于易于易于维护维护和和和和维维修修修修 Enable to eliminate Steering CylinderEnable to eliminate Steering CylinderEnable to eliminate Steering CylinderEnable to eliminate Steering Cylinder-省去了省去了省去了省去了转转向向向向油缸油缸油缸油缸 Easy to modify the Output TorqueEasy to modify the Output TorqueE

11、asy to modify the Output TorqueEasy to modify the Output Torque-易于易于易于易于调调整整整整输输出扭矩出扭矩出扭矩出扭矩 Enables only by changing Gerotor-Width Enables only by changing Gerotor-Width Enables only by changing Gerotor-Width Enables only by changing Gerotor-Width 仅仅仅仅通通通通过过改改改改变变定定定定转转子的高度子的高度子的高度子的高度 Compatibilit

12、y to Manual Steering MachineCompatibility to Manual Steering MachineCompatibility to Manual Steering MachineCompatibility to Manual Steering Machine-与人力与人力与人力与人力转转向向向向部分兼容部分兼容部分兼容部分兼容 Easy to compose for P.S.option modelEasy to compose for P.S.option modelEasy to compose for P.S.option modelEasy to

13、compose for P.S.option model-易于易于易于易于总总成成成成PSPSPSPS选择类选择类型？型？型？型？Why is TG suitable for the steering system of Rice Planter,generally?-为什么扭矩发生器适用于水稻插秧机的转向系统Advantages（1）-to Conventional to Conventional SystemSystem 与传统系统相比优点ConventionalConventionalSystemSystem传统系系统New SystemNew System新系新系统New Torque

14、 Generator can eliminatesNew Torque Generator can eliminates-新的新的TGTG省去下面省去下面组件件1.Bracket1.Bracket-支架支架2.Drain line2.Drain line-泄油回路泄油回路3.Output Shaft,Seal and Bearing3.Output Shaft,Seal and Bearing-输出出轴，密封件和，密封件和轴承承4.Column Coupling4.Column Coupling-转向柱向柱连接接Standard Torque Generator used Standard T

15、orque Generator used forRiceforRice Planter Planter steering needs steering needs-用于水稻插秧机的用于水稻插秧机的TGTG需要需要1 1.Installation Part(Bracket)Installation Part(Bracket)-安装零件（支架）安装零件（支架）2 2.Drain line(in case of Case Drain TG)Drain line(in case of Case Drain TG)-泄油回路（壳体泄泄油回路（壳体泄油油TGTG应用中用中)3.3.Installation

16、 Parts(Shaft,Seal&Bearing)Installation Parts(Shaft,Seal&Bearing)-安装零件（安装零件（轴，4.4.密封圈和密封圈和轴承）承）Advantages（1-1）to Conventional to Conventional SystemSystem与传统系统相比优点 Conventional SystemConventional System传统系系统 New SystemNew System-新系新系统Direct-Mounted toDirect-Mounted toTransmissionCaseTransmissionCase直

17、接直接连接在接在变速箱速箱Bracket isBracket isNecessaryNecessary for for TGTG InstallationInstallationTG必须安装支架New Torque Generator Detail:1-1New Torque Generator Detail:1-1New Torque Generator Detail:1-1New Torque Generator Detail:1-1-新的新的新的新的TGTGTGTG详细详细信息信息信息信息 Eliminates Bracket for installing TGEliminates Br

18、acket for installing TG-省去支架安装在省去支架安装在T T上上Conventional DesigConventional DesigConventional DesigConventional Design-n-n-n-传统设计New DesignNew DesignNew DesignNew Design-新新新新设计设计Bracket支架Installation Cover-盖板盖板连接安装接安装Advantages（1-2）to Conventional to Conventional SystemSystem-与传统系统相比优点Conventional Sys

19、temConventional System-传统系系统 New SystemNew SystemEnables to Enables to eliminateeliminateDrain lineDrain line-省去泄油回路省去泄油回路A Drain lineA Drain lineis necessaryis necessary in case of in case of Case Drain TGCase Drain TG在泄油TG中泄油路是必须的New Torque GeneratorNew Torque GeneratorNew Torque GeneratorNew Torq

20、ue Generator Detail:1-2Detail:1-2Detail:1-2Detail:1-2新新新新TGTGTGTG详细详细信息信息信息信息 Eliminates a Drain lineEliminates a Drain line-省去泄油路省去泄油路Conventional DesignConventional DesignConventional DesignConventional Design-传统设计传统设计New DesignNew DesignNew DesignNew Design-新新新新设计设计DrainDrain-泄油泄油Drain Port Drain

21、 Port 泄油口泄油口 Conventional DesignConventional DesignConventional DesignConventional Design-传统设传统设计计New Torque GeneratorNew Torque GeneratorNew Torque GeneratorNew Torque Generator Detail:1-3Detail:1-3Detail:1-3Detail:1-3新新新新TGTGTGTG详细详细信息信息信息信息Eliminate Output Shaft,Oil Seal and a BearingEliminate Ou

22、tput Shaft,Oil Seal and a Bearing-省去省去输出出轴，密封件和，密封件和轴承承New DesignNew DesignNew DesignNew Design-新新新新设计设计Oil Seal密封件密封件Output Shaft-输出出轴Bearing轴承承New Torque GeneratorNew Torque GeneratorNew Torque GeneratorNew Torque Generator Detail:1-4Detail:1-4Detail:1-4Detail:1-4新新新新TGTGTGTG详细详细信息信息信息信息Design Cha

23、nge of Input Shaft(Eliminates Column Coupling)输入轴设计更新（省去圆柱连接）Conventional DesignConventional DesignConventional DesignConventional Design-传统设计传统设计New DesignNew DesignNew DesignNew Design-新新新新设计设计Advantages（2）to Conventional Systemto Conventional System与传统系统相比优点ConventionalConventionalSystemSystem传统系

24、统Standard Torque Generator used forStandard Torque Generator used forRice Planter steering needsRice Planter steering needs-用于水稻收割机的用于水稻收割机的标准扭矩准扭矩发生器需要生器需要An additional Relief ValveAn additional Relief Valve 额外的溢流外的溢流阀 New SystemNew System新系新系统 The Exclusive DesignThe Exclusive Design-独特的独特的设计Integ

25、rates Relief Valve in HousingIntegrates Relief Valve in Housing-集成溢流集成溢流阀在在阀体上体上Advantages（2）to Conventional Systemto Conventional System与传统系统相比优点Conventional SystemConventional System-传统系系统 New SystemNew System-新系新系统 IntegratingIntegrating in in TG housingTG housing 集成在集成在阀体上体上 An additionalAn addi

26、tionalRelief ValveRelief Valve额外的溢流阀New Torque GeneratorNew Torque GeneratorNew Torque GeneratorNew Torque Generator Detail:2Detail:2Detail:2Detail:2-新新新新TGTGTGTG详细详细信息信息信息信息Integrating Relief Valve in TG Housing-溢流阀集成在阀体上ConventionalConventionalSystemSystem传统系系统Advantages（3）to Conventional Systemto

27、 Conventional System与传统系统相比优点Standard Torque Generator with Standard Torque Generator with Open-Center System for Rice PlanterOpen-Center System for Rice Planter-用于水稻收割机的标准扭矩发生器需要用于水稻收割机的标准扭矩发生器需要Needs 2-Pumps(for Steering&Maneuver)Needs 2-Pumps(for Steering&Maneuver)-需要需要2 2个个泵（转向和人力向和人力转向）向）New Sy

28、stemNew System新系新系统Case Drain type TG SystemCase Drain type TG System (SEHYCO(SEHYCO Patent Product)Patent Product)-case-case泄油泄油TGTG系系统（日本伊（日本伊顿专利利产品品Enables to eliminate Maneuver PumpEnables to eliminate Maneuver Pump-省去一个人力省去一个人力转向向泵Advantages（3）to Conventional Systemto Conventional System与传统系统相比

29、优点Conventional SystemConventional System-传统系系统 New SystemNew System-新系新系统One PumpOne PumpSystemenSystemen ablesablesusing Caseusing Case Drain Drain TGTG：一个：一个泵系系统用用于内部壳体泄油于内部壳体泄油TGTG2-Pumps 2-Pumps necessary fornecessary forSteering&Steering&ManeuverManeuver需要需要2个个泵用于用于转向和人力向和人力转向向New Torque Genera

30、torNew Torque GeneratorNew Torque GeneratorNew Torque Generator Detail:3Detail:3Detail:3Detail:3-新新新新TGTGTGTG详细详细信息信息信息信息Steering System ComparisonSteering System ComparisonSteering System ComparisonSteering System Comparison-转转向系向系向系向系统统比比比比较较Conventional SystemConventional SystemOpen-Center typeOp

31、en-Center type传统开芯系开芯系统New SystemNew SystemCase-Drain typeCase-Drain type新型新型casecase泄油系泄油系统Eliminates省去Integrates连接接Other actuator-其他执行器Other actuator-其他执行器Summary of Advantages-优点总结 New Torque Generator New Torque Generator New Torque Generator New Torque Generator（Patent issued)offersPatent issue

32、d)offersPatent issued)offersPatent issued)offers新型扭矩发生器（专利拥有）提供：1.Elimination of Installing Bracket to TG1.Elimination of Installing Bracket to TG1.Elimination of Installing Bracket to TG1.Elimination of Installing Bracket to TG省去在省去在TG上安装支架上安装支架 Cost Reduction of Rice Planter systemCost Reduction o

33、f Rice Planter system水稻插秧系水稻插秧系统成本降低成本降低2.Elimination of a Drain line2.Elimination of a Drain line2.Elimination of a Drain line2.Elimination of a Drain line-省去泄油回路省去泄油回路 Cost Reduction of Rice Planter systemCost Reduction of Rice Planter system-水稻插秧系统成本降水稻插秧系统成本降低低3.3.3.3.Reduction of TG Output Shaf

34、t,Oil Seal andReduction of TG Output Shaft,Oil Seal andReduction of TG Output Shaft,Oil Seal andReduction of TG Output Shaft,Oil Seal and one Bearing one Bearing one Bearing one Bearing-省去省去TGTG输出出轴，密封件和，密封件和轴承承 Cost Reduction of Rice Planter system&Enables to Cost Reduction of Rice Planter system&E

35、nables to eliminate Side-Load Problemeliminate Side-Load Problem-水稻插秧系水稻插秧系统成本降低和消除了成本降低和消除了侧向向负载问题Summary of Advantages continued优点总结 New Design Torque Generator offersNew Design Torque Generator offersNew Design Torque Generator offersNew Design Torque Generator offers-新型扭矩发生器提供：Case Drain type TG

36、 Case Drain type TG Case Drain type TG Case Drain type TG（Patent issued)offersPatent issued)offersPatent issued)offersPatent issued)offers-内部壳体泄油内部壳体泄油类类型型TGTG（专专利利拥拥有）提供有）提供 Elimination of one PumpElimination of one PumpElimination of one PumpElimination of one Pump-省去一个省去一个泵泵 Cost Reduction of Ric

37、e Planter systemCost Reduction of Rice Planter system-水稻插秧系统成本降低水稻插秧系统成本降低 Elimination of an additional Relief ValveElimination of an additional Relief ValveElimination of an additional Relief ValveElimination of an additional Relief Valve -省去省去省去省去额额外的溢流外的溢流外的溢流外的溢流阀阀 Cost Reduction of Rice Planter

38、 systemCost Reduction of Rice Planter system-水稻插秧系统成本降低水稻插秧系统成本降低 Elimination of a Column CouplingElimination of a Column CouplingElimination of a Column CouplingElimination of a Column Coupling省去万向省去万向省去万向省去万向节连节连接接接接 (TG Input Shaft Design Change)(TG Input Shaft Design Change)(TG Input Shaft Desig

39、n Change)(TG Input Shaft Design Change)TGTGTGTG输输入入入入轴设计轴设计更新更新更新更新 Cost Reduction of Rice Planter systemCost Reduction of Rice Planter system-水稻插秧系统成本降低水稻插秧系统成本降低 Design change of Transmission Case at customers is necessary.Design change of Transmission Case at customers is necessary.客客户变速箱速箱设计需要改需

40、要改变How the New Torque-Generator accepted in Japan?新型TG怎样被客户接受在日本”M”CompanyM”CompanyM”CompanyM”Company M M M M公司公司公司公司 1998.March:1998.March:1998.March:1998.March:Production started for all model Production started for all model 19981998年所有型号年所有型号开始量开始量产 ”K”CompanyK”CompanyK”CompanyK”Company-K-K-K-K公

41、司公司公司公司 1999.August:1999.August:1999.August:1999.August:Production started for 4 Row modelProduction started for 4 Row model 1999 1999年八月四排插秧年八月四排插秧类型开始量型开始量产 2000.April:2000.April:2000.April:2000.April:Production started for 5/6 Row modelsProduction started for 5/6 Row models-2000 2000年四月年四月 5/65/6

42、排插秧排插秧类型开始量型开始量产 ”Y”&“I”CompaniesY”&“I”CompaniesY”&“I”CompaniesY”&“I”Companies-”Y”&“I”Y”&“I”Y”&“I”Y”&“I”公司公司公司公司Proto.Evaluation completed,Planning to introduce Proto.Evaluation completed,Planning to introduce in 2001in 2001in 2001in 2001-20012001年年样机机认证完成，完成，计划开始引划开始引进Actual Improvement Resultsof C

43、ost Reductionin“K”Company 在K公司实际的成本降低结果For a Steering System of the Rice PlanterFor a Steering System of the Rice PlanterFor a Steering System of the Rice PlanterFor a Steering System of the Rice Planter by by by by changing from Conventional System to New Systemchanging from Conventional System to New Systemchanging from Conventional System to New Systemchanging from Conventional System to New System-通通通通过对过对水稻插秧机的水稻插秧机的水稻插秧机的水稻插秧机的转转向系向系向系向系统统从从从从传统传统的系的系的系的系统统更新到新的系更新到新的系更新到新的系更新到新的系统统 Achieved 35%Total Cost ReductionAchieved 35%Total Cost Reduction 实现了了35%35%的成本的成本节约END专为水稻插秧机的新型扭矩发生器