DEK印刷机-操作-编程-保养.ppt

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1、DEKDEK培訓培訓2021/9/171操操 作作2021/9/172主畫面的識別主畫面的識別開關機開關機調程序調程序換鋼板換鋼板換頂針換頂針加錫膏加錫膏安裝與清洗刮刀安裝與清洗刮刀換搽拭紙與溶劑換搽拭紙與溶劑照辨識點照辨識點操操 作作2021/9/173主畫面的識別主畫面的識別(1)(1)2021/9/174主畫面的識別主畫面的識別(2)(2)ModeMode印刷模式,有自動Auto,過板No Print,只刷一塊板Single,手動Step,共四種.ProductProductProductProduct程式名23C012 A.代表PCB料號K023C012,版本A.Temperature

2、TemperatureTemperatureTemperature溫度HumidityHumidityHumidityHumidity相對溼度Cycle Time:14.49 sCycle Time:14.49 sCycle Time:14.49 sCycle Time:14.49 s:18.04 s其中14.49s為印刷上一塊PCB所花的時間(不包括等板時間).Front Print SpeedFront Print SpeedFront Print SpeedFront Print Speed前印刷速度Rear Print SpeedRear Print SpeedRear Print S

3、peedRear Print Speed後印刷速度2021/9/175主畫面的識別主畫面的識別(3)(3)Front PressureFront PressureFront PressureFront Pressure 前刮刀壓力前刮刀壓力 Rear PressureRear PressureRear PressureRear Pressure 後刮刀壓力後刮刀壓力Separation SpeedSeparation SpeedSeparation SpeedSeparation Speed 分離速度分離速度Clean 1 Count RateClean 1 Count RateClean 1

4、 Count RateClean 1 Count Rate:4/10:4/10搽拭頻率為每刷十塊搽拭頻率為每刷十塊 PCBPCB搽一次鋼板搽一次鋼板,現在已刷了四現在已刷了四塊塊.Print DirectionPrint DirectionPrint DirectionPrint Direction 印刷方向印刷方向,ReverseReverse為向後印刷為向後印刷,ForwardForward為向前印刷為向前印刷.2021/9/176開機開機將主電源開關主電源開關順時針旋轉90度至垂直位置.出現按亮系統鍵系統鍵.Load DataDiagnost2021/9/177關機關機按Close SY

5、STEMClose SYSTEM按YesYes出現RestartRestart將主電源開關主電源開關逆時針旋轉90度至水平位置.2021/9/178調程序調程序在主畫面,按SetupSetup按Load DataLoad Data用LeftLeft,RightRight,UpUp,DownDown選擇程序名按LoadLoad按ExitExit,退回主菜單RunOpen CoverPaste LoadClean ScreenAdjustSetupSetupmonitormaintLoadRebuild ListLeftLeftRightRightUpUpDownDownExitModeLoad

6、Load DataDataEdit DataSetup SqueegeeChange ScreenChange ToolingChange LanguageExitLoadLoadRebuild ListLeftRightUpDownExitModeLoad DataEdit DataSetup SqueegeeChange ScreenChange ToolingChange languageExitExit2021/9/179取出鋼板取出鋼板按Open Cover按Change Screen出現Open Front Cover and Remove Screen打開前蓋取出鋼板關上前蓋按亮

7、系統鍵RunOpen Open CoverCoverPaste LoadClean ScreenAdjustSetupmonitormaintCHANGE CHANGE SCREENSCREENBOARD CLAMPSPRIME PAPERPRIME SOLVENTExit2021/9/1710換上鋼板換上鋼板按Open Cover打開前蓋放入鋼板蓋上前蓋按亮系統鍵按Change Screen按Exit,退回主菜單RunRunOpen Open CoverCoverPaste Paste LoadLoadClean Clean ScreenScreenAdjustAdjustSetupSetu

8、pmonitormonitormaintmaintCHANGE CHANGE SCREENSCREENBOARD CLAMPSBOARD CLAMPSPRIME PRIME PAPERPAPERPRIME SOLVENTPRIME SOLVENTExitExitCHANGE CHANGE SCREENSCREENBOARD BOARD CLAMPSCLAMPSPRIME PRIME PAPERPAPERPRIME PRIME SOLVENTSOLVENTExitExit2021/9/1711換頂針換頂針(1)(1)(1)(1)在主畫面,按SetupSetup按Change ToolingCha

9、nge Tooling按Open CoverOpen Cover打開前蓋放入頂針放入鋼板關上前蓋按亮系統鍵RunRunOpen Open CoverCoverPaste Paste LoadLoadClean Clean ScreenScreenAdjustAdjustSetupSetupmonitormonitormaintmaintModeModeLoad Load DataDataEdit Edit DataDataSetup Setup SqueegeeSqueegeeChange Change ScreenScreenChange Change ToolingToolingChang

10、e Change LanguageLanguageExitExitAdjustAdjustOpen Open CoverCoverHome Home CleanerCleanerBoard Board StopStopFull Full WidthWidthLoad Load WidthWidthPrint Print HeightHeightExitExit2021/9/1712換頂針換頂針(2)(2)(2)(2)按Home Cleaner按Exit按Change Screen按Exit,退回主菜單AdjustAdjustOpen Open CoverCoverHome Home Clean

11、erCleanerBoard Board StopStopFull Full WidthWidthLoad Load WidthWidthPrint Print HeightHeightExitExitAdjustAdjustOpen Open CoverCoverRemove Remove CleanerCleanerBoard Board StopStopFull Full WidthWidthLoad Load WidthWidthPrint Print HeightHeightExitExitModeModeLoad Load DataDataEdit Edit DataDataSet

12、up Setup SqueegeeSqueegeeChange Change ScreenScreenChange Change ToolingToolingChange Change LanguageLanguageExiExit tModeModeLoad Load DataDataEdit Edit DataDataSetup Setup SqueegeeSqueegeeChange Change ScreenScreenChange Change ToolingToolingChange Change LanguageLanguageExitExit2021/9/1713加錫膏加錫膏(

13、1)(1)(1)(1)按Paste Load按Manual Load出現open cover and load paste打開前蓋加錫膏關上前蓋按亮系統鍵RunRunOpen Open CoverCoverPaste Paste LoadLoadClean Clean ScreeScreen nAdjustAdjustSetupSetupmonitomonitor rmaintmaintManual Manual LoadLoadPrint Print DirectnDirectnExitExit2021/9/1714加錫膏加錫膏(2)(2)(2)(2)按Continue按Exit,退回主菜單

14、ContinueContinueManual Manual LoadLoadPrint Print DirectnDirectnExitExit2021/9/1715安裝與清洗刮刀安裝與清洗刮刀在取出鋼板的時候在取出鋼板的時候,松開固定刮刀的兩個螺絲松開固定刮刀的兩個螺絲即可取出刮刀即可取出刮刀.應鬆開錫膏擋片以對刮刀進行徹底清潔應鬆開錫膏擋片以對刮刀進行徹底清潔.旋緊螺絲時應注意避免螺絲滑絲旋緊螺絲時應注意避免螺絲滑絲.安裝刮刀時應保持兩邊平衡安裝刮刀時應保持兩邊平衡.輕拿輕放輕拿輕放,避免損壞刮刀避免損壞刮刀.2021/9/1716換搽拭紙換搽拭紙(1)(1)按Open Cover按Cha

15、nge Screen出現Open Front Cover and Remove Screen打開前蓋取出鋼板取出舊搽拭紙裝好新搽拭紙裝回鋼板RunRunOpen Open CoverCoverPaste Paste LoadLoadClean Clean ScreenScreenAdjustAdjustSetupSetupmonitormonitormaintmaintCHANGE CHANGE SCREENSCREENBOARD BOARD CLAMPSCLAMPSPRIME PRIME PAPERPAPERPRIME PRIME SOLVENTSOLVENTExitExit2021/9/1

16、717換搽拭紙換搽拭紙(2)(2)關上前蓋按亮系統鍵按Change Screen按Exit,退回主菜單CHANGE CHANGE SCREENSCREENBOARD BOARD CLAMPSCLAMPSPRIME PRIME PAPERPAPERPRIME PRIME SOLVENTSOLVENTExitExitCHANGE CHANGE SCREENSCREENBOARD BOARD CLAMPSCLAMPSPRIME PRIME PAPERPAPERPRIME PRIME SOLVENTSOLVENTExitExit2021/9/1718換溶劑換溶劑按Open Cover打開前蓋鬆開溶劑盒

17、的蓋子加入溶劑裝回溶劑盒的蓋子關上前蓋按亮系統鍵按Exit,退回主菜單RunRunOpen Open CoverCoverPaste Paste LoadLoadClean Clean ScreenScreenAdjustAdjustSetupSetupmonitormonitormaintmaintCHANGE CHANGE SCREENSCREENBOARD BOARD CLAMPSCLAMPSPRIME PRIME PAPERPAPERPRIME PRIME SOLVENTSOLVENTExitExit2021/9/1719改變印刷模式改變印刷模式在主畫面,按SetupSetup.按Mo

18、deMode,使主畫面左上角的Mode在Auto,No Print,Single,Step中輪換.選好後,按Exit,退回主菜單.RunRunOpen Open CoverCoverPaste Paste LoadLoadClean Clean ScreenScreenAdjustAdjustSetupSetupmonitormonitormaintmaintModeModeLoad Load DataDataEdit Edit DataDataSetup Setup SqueegeeSqueegeeChange Change ScreenScreenChange Change Tooling

19、ToolingChange Change LanguageLanguageExiExit tModeModeLoad Load DataDataEdit Edit DataDataSetup Setup SqueegeeSqueegeeChange Change ScreenScreenChange Change ToolingToolingChange Change LanguageLanguageExitExit2021/9/1720照辨識點照辨識點(1)(1)(1)(1)將印刷模式選為Step.在主菜單中,按Run按Auto Board按Step按StepRunRunOpen Open

20、CoverCoverPaste Paste LoadLoadClean Clean ScreenScreenAdjustAdjustSetupSetupmonitormonitormaintmaintAuto Auto BoardBoardManual Manual BoardBoardExitExitStepStepSingleSingleExitExitStepStepSingleSingleExitExit2021/9/1721照辨識點照辨識點(2)(2)(2)(2)2021/9/1722照辨識點照辨識點(3)(3)(3)(3)如果辨識點位置偏移較多,可按Adjust調整辨識點座標.如果

21、畫面上找不到辨識點,可通過Search Step手動尋找辨識點,直至找到為止.如果錯過,可按Search Reset搜尋位置復位.如辨識點位置尚可,則按Fiducial Setup,進入以下畫面.StepStepOpen Open CoverCoverFiducial Fiducial SetupSetupAdjustAdjustSearch Search StepStepSearch Search ResetResetSingleSingleExitExit2021/9/1723照辨識點照辨識點(4)(4)(4)(4)2021/9/1724照辨識點照辨識點(5)(5)(5)(5)將辨識點類型

22、Fiducial TypeFiducial Type調成相應的形狀,圓形Circle,或方形Rectangle.將辨識點背景BackgroundBackground調成相應的黑色Dark,或白色Light.將接受分數Accept ScoreAccept Score調成500.(當機器識別辨識點的分數小於該接受分數時將報警,不能印刷.該接受分數可根據實際情況上下更改)按Learn FiducialLearn Fiducial進入畫面右上方編輯欄調整辨識點尺寸.如辨識點為圓形,則尺寸為直徑Diameter,如為方形,則尺寸為寬Fiducial Width,高Fiducial Height.Lear

23、n Learn FiducialFiducialLocate Locate FiducialFiducialSet Set LightLightNextNextPreviousPreviousIncr.Incr.Decr.Decr.ExitExit2021/9/1725照辨識點照辨識點(6)(6)(6)(6)調好後按Learn Fiducial按Exit按Locate Fiducial如分數符合要求,則按ExitExit.(否則須重新調整參數)按ExitLearn Learn FiducialFiducialNextNextPreviousPreviousIncr.Incr.Decr.Decr

24、.ExitExitLearn Learn FiducialFiducialNextNextPreviousPreviousIncr.Incr.Decr.Decr.ExitExitLearn Learn FiducialFiducialLocate Locate FiducialFiducialSet Set LightLightNextNextPreviousPreviousIncr.Incr.Decr.Decr.ExitExitLocate Locate FiducialFiducialExitExitLearn Learn FiducialFiducialLocate Locate Fid

25、ucialFiducialSet Set LightLightNextNextPreviousPreviousIncr.Incr.Decr.Decr.ExitExit2021/9/1726照辨識點照辨識點(7)(7)(7)(7)按Step同理,重複之前設置辨識點部分操作.將兩個PCB辨識點及其對應鋼板辨識點核對OK後,按Step.出現Saving Fiducial Data-Please Wait Board data file saved,按Exit.StepStepOpen Open CoverCoverFiducial Fiducial SetupSetupAdjustAdjustSea

26、rch Search StepStepSearch Search ResetResetSingleSingleExitExitStepStepSingleSingleExitExitStepStepOpen Open CoverCoverFiducial Fiducial SetupSetupAdjustAdjustSearch Search StepStepSearch Search ResetResetSingleSingleExitExit2021/9/1727照辨識點照辨識點(8)(8)(8)(8)按Exit.Auto Auto BoardBoardManual Manual Boar

27、dBoardExitExit2021/9/1728編編 程程2021/9/1729編程編程(2)(2)在主畫面,按SetupSetup.按Edit DataEdit DataRunRunOpen Open CoverCoverPaste Paste LoadLoadClean Clean ScreenScreenAdjustAdjustSetupSetupmonitormonitormaintmaintModeModeLoad Load DataDataEdit Edit DataDataSetup Setup SqueegeeSqueegeeChange Change ScreenScree

28、nChange Change ToolingToolingChange Change LanguageLanguageExitExit2021/9/1730編程編程(3)(3)2021/9/1731編程編程(4)(4)當光標置於PRODUCT NAME時按Incr.,鍵入新的程式名.按Yes輸入以下參數的數值:BOARD WIDTHBOARD LENGTHBOARD THICKNESSSaveSaveNextNextPreviousPreviousIncr.Incr.Decr.Decr.ExitExitYesYesGlobals Globals OnlyOnlyNoNo2021/9/1732編

29、程編程(5)(5)2021/9/1733編程編程(6)(6)FIDUCIAL 1 X第一個辨識點的X座標FIDUCIAL 1 Y第一個辨識點的Y座標FIDUCIAL 2 X第二個辨識點的X座標FIDUCIAL 2 Y第二個辨識點的Y座標按Save.按Exit.按ExitExit,退回主菜單SaveSaveNextNextPreviousPreviousIncr.Incr.Decr.Decr.ExitExitSaveSaveNextNextPreviousPreviousIncr.Incr.Decr.Decr.ExitExitModeModeLoad Load DataDataEdit Edit

30、 DataDataSetup Setup SqueegeeSqueegeeChange Change ScreenScreenChange Change ToolingToolingChange Change languagelanguageExitExit2021/9/1734編程編程(7)(7)只須再核對一次辨識點,這個新的程式就已經完成了.2021/9/1735保養保養設備保養基準表設備保養基準表各級保養具體內容各級保養具體內容2021/9/1736附錄附錄操作考核試題程序考核試題保養考核試題常見指令翻譯常見參數翻譯2021/9/1737操作考核試題2021/9/1738程序考核試題2021/9/1739保養考核試題2021/9/1740常見指令翻譯2021/9/1741常見參數翻譯2021/9/1742