PSPC 要求下的最新涂装施工与检验标准6896.docx

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1、 JWG - CoatingsGUIDELIINE FOOR IMPPLEMENNTATIOON OF MSC.2215(822)PERFORMMANCE STANDDARD FFOR PROTEECTIVEE COATTINGS FOR DDEDICAATED BBALLASST TANNKS INN ALL TYPESS OF SSHIPS AND DDOUBLEE-SIDEE SKINN SPACCES OFF BULKK CARRRIERSCONTENTTS1Prefaace32Definnitionns33Appliicatioon (SOOLAS vvs IACCS)44Gener

2、ral Prrincipple foor Insspectiion55Qualiificattions65.1Coaating Inspeectorss65.1.1PPSPC RRequirrementts65.1.2GGuidannce66Coatiings76.1Coaating Systeems76.1.1PPSPC RRequirrementts76.1.2GGuidannce87Primaary Suurfacee Prepparatiion (PPSP)107.1Blaastingg107.1.1PPSPC RRequirrementts107.1.2GGuidannce107.1

3、.3RRecordds107.2Shoop Priimer AAppliccationn117.2.1PPSPC RRequirrementts117.2.2GGuidannce117.2.3RRecordds118Assemmbly128.1Steeel Suurfacee Prepparatiion128.1.1PPSPC RRequirrementts128.1.2GGuidannce128.1.3RRecordd128.2Seccondarry Surrface Prepaaratioon (SSSP)128.2.1PPSPC RRequirrementts128.2.2GGuidan

4、nce138.2.3RRecordds148.3Coaating148.3.1PPSPC RRequirrementts148.3.2GGuidannce158.3.3RRecordds159Otherrs169.1Verrificaation169.1.1PPSPC RRequirrementts169.1.2GGuidannce179.2Insspectiion189.2.1PPSPC RRequirrementts189.2.2GGuidannce189.3Annnex 3 Dry FFilm TThicknness MMeasurrementts199.3.1PPSPC RRequir

5、rementts199.3.2GGuidannce199.4Exaample Reporrting Formss211 PrefaceeThe purrpose of thhis Guuideliine iss to pprovidde guiidancee for impleementaation of “Perfoormancce Staandardd for Proteectivee Coattings for ddedicaated sseawatter baallastt tankks in all ttypes of shhips aand doouble-side skin sp

6、acees of bulk carriiers (hereiinafteer refferredd to aas “PSPC”)” refeerred in thhe ameendmennts too reguulatioons III-1/3-2 andd XII/6 of the IInternnationnal Coonventtion ffor thhe Saffety oof Liffe at Sea (SOLASS), 19974, aas ameended adoptted byy resoolutioon MSCC.216 (82).本指南旨在为进进行MSC.216(882)会

7、议通通过的SOLLAS第 III-1/33-2和 XII/6.条修正正案中所引入入的PSPCC所要求的执行行提供指导。The terrms ussed inn thiss Guiddelinee havee the same meaniing ass thosse deffined in PSSPC.本指南中所引用用的术语与PPSPC中的的定义相同。These gguidellines are ddevelooped bbased on thhe currrent availlable and aapprovved tyypes oof paiints aand itt isrecogniis

8、ed tthat nnew tyypes oof paiint maaybe ddevelooped iin thee futuure foor whiich alll theese reequireementss maynot be approopriatte. Itt is rrecognnised in thhese gguidellines but tthat aany deeviatiion frrom thhese rrequirrementts willlbe speccific to thhe paiint beeing aapprovved annd forrm parrt

9、of the ttestinng andd apprroved proceess too conffirm ttheircompliaance wwith tthe reequireementss of MMSC.2115(82) as aamendeed.本指南是基于目目前已被认可可的涂料系统所提出的的，这些要求求对于将来开开发出的新型型涂料系统可能并不不适用。任何何不是目前已已被认可的涂涂料系统的其它涂料系统，需经检测试验认可，以以证明该涂料系系统符合MSSC.215（882）提出的的要求。.2 Definittions For thee purppose oof thiis Staand

10、ardd, thee folllowingg defiinitioons appply:下列定义适用于于本标准：2.1Balllast tankss are thosee as ddefineed in the gguidellines for tthe seelectiion, aappliccationn and mainttenancce of corroosion preveentionns sysstems of deedicatted seeawateer balllast tankss (ressolutiion A.7988(19) and tthe Guuideliines

11、oon thee enhaanced progrram off insppectioons duuring surveeys off bulkk carrriers and ooil taankerss (A.7744(188), ass amennded)压载舱 为A.798 (19) 和和A.7444(18) 决议所定义义的那些压载载舱。2.2Deww poinnt is the ttemperraturee at wwhich air iis satturateed witth moiisturee.露点 为空气所所含潮气饱和和时的温度。2.3DFTT is ddry fiilm thh

12、ickneess.DFT 为干膜膜厚度。2.4Dusst is loosee partticle matteer preesent on a surfaace prrepareed forr painnting, arissing ffrom bblast cleanning oor othher suurfacee prepparatiion prrocessses, oor ressultinng froom thee actiion off the envirronmennt.灰尘为呈现在准准备涂漆表面面上的松散的的颗粒性物质质，是由于喷喷射清理或其其他表面处理理时产生的，或或由于环境作

13、作用产生的。2.5Edgge griindingg is tthe trreatmeent off edgee befoore seecondaary suurfacee prepparatiion.边缘打磨 系指指二次表面处处理前对边缘缘的处理。2.6“GOOOD” condditionn is tthe coonditiion wiith miinor sspot rrustinng as definned inn resoolutioon A.7744(188).“良好”状况 系指A.7444 (188) 决议定定义的有少量量点锈的状况况。2.7Harrd coaating is a c

14、oatiing thhat chhemicaally cconverrts duuring its ccuringg proccess oor a nnon coonverttible air ddryingg coatting wwhich may bbe useed forr mainntenannce puurposees. CCan bee eithher innorgannic orr orgaanic.硬涂层系指在固固化过程中发发生化学变化化的涂层或非非化学变化、在在空气中干燥燥的涂层。硬硬涂层可用于于维护目的，类类型是无机的的或有机的。2.8NDFFT is the nnomin

15、aal dryy filmm thiccknesss. 900/10 ppractiice meeans tthat 990% off all thickkness measuuremennts shhall bbe greeater than or eqqual tto NDFFT andd nonee of tthe reemainiing 100% meaasuremments shalll be bbelow 0.9 xx NDFTT.NDFT为名义义干膜厚度。90/10规则的意义是指：所有测量点中90%的点的测量值应大于或等于NDFT，余下10%的点的测量值均应不小于0.9NDFT2

16、.9Priimer ccoat iis thee firsst coaat of the ccoatinng sysstem aapplieed in the sshipyaard affter sshop pprimerr appllicatiion.底漆 是指在钢钢材预处理线线涂装车间底底漆后，在船厂（按建建造技术规格格书）规定的的涂层系统所涂涂装的第一道道涂层。2.10Shhop-prrimer is thhe preefabriicatioon priimer ccoatinng appplied to stteel pplatess, oftten inn autoomaticc p

17、lannts (aand beefore the ffirst coat of a coatiing syystem).车间底漆 是指指钢材预处理理时涂装在钢板表面面的底漆，通通常在自动化化车间（即：钢材预处理理流水线）喷喷涂，（在规定的涂层系系统的第一道涂层层之前，即22.9项所定定义的底漆之之前）。2.11Sttripe coatiing iss painnting of eddges, weldss, harrd to reachh areaas, ettc., tto enssure ggood ppaint adhession aand prroper paintt thicckne

18、sss in ccriticcal arreas.预涂 是指对关关键区域，如如：边缘、焊焊缝、不易喷喷涂区域等位位置的预先涂涂装，以保证这些些区域良好的的涂层附着力和合适适的漆膜厚度。2.12 Target usefuul liffe is the ttargett valuue, inn yearrs, off the durabbilityy for whichh the coatiing syystem is deesigneed.目标使用寿命 为涂层系统统设计寿命的的目标值，以以年计。2.13 Techniccal Daata Shheet iis paiint maanufacctu

19、rerrs Prodduct DData SSheet whichh conttains detaiiled ttechniical iinstruuctionn and inforrmatioon rellevantt to tthe cooatingg and its aappliccationn.技术规格书是涂涂料生产商的的产品规格书书，包含与涂涂料及其涂装装有关的详细细技术性说明明和资料。3 Applicaation (SOLAAS vs IACS)The Perrformaance SStandaard foor Prootectiive Cooatingg (PSPPC), mma

20、de mmandattory bby SOLLAS III-1, AA-1, RReg. 33-2, wwas addoptedd by tthe IMMO Marritimee Safeety Coommitttee (MMSC 822) in Istannbul, 8 Deccemberr 20066. PSPC标准已已在20066年12月8日 的MSC822次会议上通通过 ，并引入 SSOLAS第第II-1 章A-1部分第第3-2条要求求强制执行。For SOLLAS thhe dattes off entrry intto forrce arre:SOLAS强制制生效时间：For sh

21、iips off not less than 500 ggross tonnaage: 适用于不小于5500总吨的的船舶：1. foor whiich thhe buiildingg conttract is pllaced on orr afteer 1 JJuly 22008, or2008年7月月1日或以后签签订建造合同的船船舶；或2. inn the absennce off a buuildinng conntractt, thee keells of whichh are laid or whhich aare att a siimilarr stagge of connstruc

22、ction on orr afteer 1 JJanuarry 20009, orr无建造合同，在在2009年1月1日或以后铺龙骨或处于于类似建造阶阶段的船舶；或3. thhe delliveryy of wwhich is onn or aafter 1 Jully 20112.于2012年77月1日或以以后交船的船船舶。The coaating appliicatioon (inncludiing stteel ssurfacce preeparattion eetc) sshall be inn conjjunctiion wiith:涂装施工（包括括钢材表面处处理等）应满满足如下要求求

23、：Coatingg systtem appprovaal: 涂层系统的认可可：Statemeent off comppliancce or Type Approoval iissuedd by aa thirrd parrty第三方提供的合合格证明或型式式认可证书Coatingg insppectioon: 涂装检验To be ccarrieed outt by qqualiffied ccoatinng insspectoors ceertifiied too NACEE Coatting IInspecction levell 2 orr FROSSIO Innspecttor leeve

24、l IIII orr equiivalennt, duuring coatiing prrocesss, to ensurre commpliannce wiith thhe Staandardd. Insspectiion reesultss to bbe inccludedd in tthe Cooatingg Techhnicall Filee. 为保证符合本标标准，在涂层层过程中下列列事项应由具具有NACEE检查员2级或者FROOSIO检查查员III级资格或同等等资格的涂装装检查人员完完成。检查结果将将包含在涂层层技术文件中中。Verificcationn:验证To be ccarri

25、eed outt by tthe Addminisstratiion orr recoognizeed orgganizaation, conssistinng of:应由主管机关或或主管机关认认可的组织进进行下列各项项工作：a. reviiewingg the Coatiing Teechniccal Fiile审核涂层技术文文件b. checcking the TTechniical DData SSheet and CCoatinng sysstem aapprovval核查技术规格书书和涂层系统统型式认可证证书c. checcking the ccoatinng ideentifiic

26、atioon on repreesentaative contaainerss核查代表性包装装桶上的涂料料标识与技术术规格书和符符合证明或型型式认可证书书标识的涂料料一致；d. checcking that the ccoatinng insspectoors arre quaalifieed andd checck theeir reeportss核查检查员的资资质并核查检检查员关于表表面处理和涂涂层的涂装报报告e. moniitor iimplemmentattion oof thee coatting iinspecction requiiremennts.监督涂层检查要要求的执行For

27、 IACCS thee datees of entryy intoo forcce aree:IACS强制生生效时间For shiips cooveredd by tthe IAACS Coommon Struccturall Rulees (CSSR), PPSPC aappliees Ballastt tankks of Doublle hulll oill tankkers wwith LL150 mm and Ballastt tankks of bulk carriiers wwith LL 90 m, Double skin void spacees bullk carrriers

28、s L150m the staandardd was appliied byy IACSS afteer adooptionn by MMSC 822 on 88 Decemmber 22006, as deecidedd by tthe IAACS Coouncill. IACS的共同同规范中，要要求20066年12月88日 之日及及以后签订建建造合同的船船长为90mm以上散货船船,150mm以上油船压压载水舱,和和长为1500米以上的散散货船双舷侧侧处所，必须须符合IMOO的涂层标准准。For uniiform handlling oof CSRR untiil 1 JJuly 22008

29、, IACS has aadopteed a PProceddural Requiiremennt (PRR No. 34) ccoveriing guuideliines aand prroceduures ffor:IACS发布了了(PR NNo. 344)程序要求求 Tyype Appprovaal of coatiings涂层系统型式认认可程序 Asssessmment oof coaating inspeectorss quallificaationss Addminisstratiions engaagemennt in inspeectionn procceduree agree

30、ementtVerrificaation of appplicaation of thhe PSPPC Reeview of Cooatingg Techhnicall Filee.检验员资格评估估认可程序主管机关关于检检验协议程序序验证PSPC应应用情况程序序涂层技术文件审审查程序4 Generall Prinnciplee for InspeectionnThe objjectivve of the ccoatinng insspectiion iss to eensuree thatt the requiired mminimuum levvel annd quaality of prr

31、otecttive ccoatinngs byy PSPCC is aadequaately appliied.涂层检查的目的的是保证保护护涂层的质量量标准满足PPSPC的最最低要求It is rrecognnized that in prracticce it is allmost imposssiblee to oobtainn a peerfectt coatting tthat hhas noo smalll impperfecctionss, eveen witth thee bestt execcutionn of tthis sstandaard. SSuch pperfecct

32、 coaating may oonly bbe posssiblee undeer labboratoory coonditiions. With this in miind innspecttors sshouldd havee a coommon underrstandding oof whaat is the aaccepttable minimmum leevel oof quaality of prrotecttive ccoatinngs inntendeed by the aappliccationn of tthis sstandaard.应该清楚的是，实实际的涂装施施工做到一

33、点点缺陷没有是是不可能的，应应是尽可能的的实施该标准准。完美的涂涂层仅可以在在实验室条件件下实现。基基于此，检验验员应知道该该标准在实施施过程中的最最低可接受标标准，确保该该标准的实施施。For exaample, the checkk poinnts foor DFTT meassuremeents ffor thhe juddgmentt of 990/10 rule are cclearlly inddicateed in annexx 3 off PSPCC, butt thiss cannnot guuaranttee thhat 900/10 rrule iis perrfectl

34、ly achhievedd for the eentiree surfface. The commoon undderstaandingg is tthat ssuch aa samppling methood is enouggh forr makiing thhe juddgmentt, andd if tthe saample measuuremennts doo not satissfy thhe criiteriaa, addditionnal sppot chhecks shoulld be takenn for any aarea cconsiddered necesssary

35、by thhe coaating inspeector.例如，PSPCC标准附件3中已经明确确描述了900/10规则则干膜厚度测测量取点方法法，但还不能能保证90/10规则完完全适应全部部的表面。统统一的理解是是这种取样方方法已经可以以进行判断，如如果有这种取取样测量方法法不能满足标标准的要求的的地方，检查查员可以在认认为需要的区区域增加测量量点。Unless expreessly proviided ootherwwise iin PSPPC (foor exaample annexx III) aand thhis Guuideliine, iinspecction by saamplin

36、ng andd stattisticcal meethod shoulld be adoptted too the extennt neccessarry forr makiing prracticcal juudgmennt. Thhis meeans tthat tthe exxtent of innspecttion ccould vary, depeendingg on tthe quualityy conttrol oof shiipyardds, too ensuure thhat thhe reqquiredd miniimum llevel and qqualitty is a

37、chieeved.除了在PSPCC标准和指南中中已明确的部部分外，可采采用取样检测测和统计的方方法做出涂层层质量的判断断，这意味着着检查的程度度是各式各样样的，依靠船船厂的质量控控制来保证达达到PSPCC标准要求的最最低质量标准准。5 Qualifiicatioons资质5.1 Coatingg Insppectorrs涂层检查人员5.1.1 PSPC ReequireementssPSPC 要求求(1)Bassic reequireementss3GENERRAL PRRINCIPPLES3.2Insspectiion off surfface ppreparrationn and coat

38、iing prrocessses shhall bbe agrreed uupon bbetweeen thee shippownerr, thee shippyard and tthe cooatingg manuufactuurer aand prresentted too the Adminnistraation for rrevieww. Thhe Admministtratioon mayy, if it soo requuires, partticipaate inn the agreeement proceess. Clearr eviddence of thhese iinsp

39、ecctionss shalll be reporrted aand bee inclluded in thhe Coaating Technnical File (CTF) (seee paraagraphh 3.4).表面处理和涂装装过程的检验验应该由船东东、船厂和涂涂料生产商达达成一致，并并提交给主管管机关审查。如如有要求，主主管机关可参参与到协议过过程中。应报报告这些检验验的明确证据据并包括在涂涂层技术文件件中（CTFF）（见第3.4段）6COATIING INNSPECTTION RREQUIRREMENTTS6.1Genneral6.1.1TTo enssure ccompliia

40、nce with this Standdard, the ffollowwing sshall be caarriedd out by thhe quaalifieed coaating inspeectorss certtifiedd to NNACE CCoatinng Insspectoor Levvel 2, FROSSIO Innspecttor Leevel IIII orr equiivalennt as veriffied bby thee Admiinistrrationn. 为保证符符合本标准，下下列事项应由由具有NACCE检查员2级、FROSSIO检查员员III级资格或主

41、管管机关承认的的同等资格的的涂层检查人人员完成。6.1.2CCoatinng insspectoors shhall iinspecct surrface prepaaratioon andd coatting aappliccationn duriing thhe coaating proceess byy carrrying out, as a minimmum, tthose inspeectionn itemms ideentifiied inn secttion 66.2 too ensuure coompliaance wwith tthis SStandaard. Empphas

42、iss shalll be placeed on initiiationn of eeach sstage of suurfacee prepparatiion annd coaatingss appllicatiion ass imprroper work is exxtremeely diifficuult too corrrect llater in thhe coaating progrress. Reprresenttativee struucturaal memmbers shalll be nnon-deestrucctivelly exaaminedd for coatiing

43、 thhickneess. The iinspecctor sshall veriffy thaat apppropriiate ccollecctive measuures hhave bbeen ccarrieed outt. 涂装检查查人员应检查查整个涂装过过程的表面处处理和涂装施施工，做为最最低要求，应应至少进行第第6.2节中中的检查项目目，保证符合合本标准。检检查重点应放放在表面处理理和涂装施工工各阶段的起起始，因为不不恰当的工作作在以后的涂涂装过程中很很难纠正。应应采用非破坏坏性的方法检检查主要结构构件的涂层厚厚度。检查员员应保证正确确执行全部的检验过过程。6.1.3RResult

44、ts froom thee insppectioon shaall bee recoorded by thhe insspectoor andd shalll be incluuded iin thee CTF (refeer to annexx 2, EExamplle of Dailyy Log and NNon-coonformmity RReportt). 应由检查查人员记录检检查结果，并并应放入CTTF中（参考考附录2 - 检查日志志和不符合报报告的样本）7VERIFFICATIION REEQUIREEMENTSS认证条件The folllowinng shaall bee car

45、rried oout byy the Adminnistraation priorr to rreviewwing tthe Cooatingg Techhnicall Filee for the sship ssubjecct to this Perfoormancce Staandardd:.1checck thaat thee Techhnicall Dataa Sheeet andd Stattementt of CCompliiance or Tyype Appprovaal Cerrtificcate ccomplyy withh thiss Stanndard; 核查技术规格书书和符合证明明或型式认可可证书符合本本涂层性能标标准；.2checck thaat thee coatting iidentiificattion oon reppresenntativve conntaineers iss conssistennt witth thee coatting iidentiified in thhe Tecchnicaal Datta Sheeet annd Staatemennt of Complliancee or TType AApprovval Ceer