模具外贸宝典.doc

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1、2022年-2023年建筑工程管理行业文档 齐鲁斌创作1 XXX！你现在有空吗，我可以问你一些问题吗？Could I ask you some questions if you are free?/ Are you free now? May I ask you some questions (a question)?2 请问此产品的面是否为外观面？表面做什么处理？是晒纹/抛光？Can you tell me whether the surface of this part is a visible/esthetic one? What will we do for its surface?

2、Texture or Polishing?3 请问产品这个面可否加顶针或顶块？产品允许加扁顶针吗？Does this part need an ejector pin or an ejector bar? Can we add an ejector blade?4 这个产品的柱位我们打算做司筒。（或镶针）可以吗？Can we add ejector sleeves or ejector pins in the boss of this part?5 产品的这个位置不能出模，我们打算做行位，在此面上会有分模线，你接受吗？Theres an undercut at this position an

3、d it needs a slider. It will also have a parting line on this side, is that OK?6 产品里面的这个位置我们打算做斜顶或内行位，有问题吗？We will make the lifter and (inner) slider in this position, will that be a problem?7 你提供的2D产品图与3D产品图不一致，请问以哪一个图面为准？The 2D and 3D drawing you provided is not the same, can you tell me which one

4、 is correct?8 你提供的3D产品图有的地方没有出模角，有的地方胶位太厚，有的地方胶位太溥，这些产品问题我们可以自己修改吗？修改后会给交给你确认。There is no draft angle in the 3D drawing, some materials are too thick, and some place are too thin. Can we modify this part by ourselves? We will send the drawing to you for you to check after we modify it.9 按你们提供的缩水率千分之

5、五，这个模具的尺寸已经做到了模具图面要求。但注塑出来的产品不符合你们的产品图。 请确认你们的材料的缩水率是否正确？Accoring to the shrinkage one over two hundred, the mold has been done in the right dimension, but the part falls short to your part drawing, are you sure the shrinkage is right?10 产品的这个位置太小，导致模具钢料太溥，能够加宽这个位置吗？This position is too small and wi

6、ll make the steel material here too thin, can we widen it here?11 斜顶与后面的柱位空间太小，斜顶在运动时会干涉到柱子，能移动这个柱子的位置吗？The angular lifter interferes with the boss during ejection. Please consider changing the position of the boss.12 这个筋骨位胶厚太溥，而且高度偏高，注塑时很难填充这个筋位，可以增加这个筋骨位的厚度吗？The rib here is too thin and on the hig

7、h side, so it will be difficult to fill here when we do the injection, can you inrcease the thickness of this rib?13 你是想将此筋骨位的高度加高/减低吗？加胶的位置我们将用铜公放电加深。但减胶的位置有两种做 法，1、做镶件；2、烧焊；因为镶件的底部有运水，我们简单的做法是烧焊处理，你可以接受吗？Will you increase/decrease the material on this rib? We will use EDM if you add material, but

8、there are two option if you choose to decrease:1.Make inserts;2.Welding, because there is water in the bottom of the insert, is that OK?14 这个样板的筋骨位底部烧焦，是因为排气不良，我们可以在筋骨位的中间增加一个镶件。This sample has been burned in the bottom because the venting is not good, we can add an insert in the middle of the rib.1

9、5 重做镶件大约需要5-6天时间，你能接受吗？It will take about 5 or 6 days to redo the insert, is that OK?16 产品的这个面我们已经做了晒纹处理，如果需要加胶，这个面我们需要重新外发晒纹。可能需要几天的时间。 所以我们直接以铜公放电的火花纹取代你要求的纹路，你可以接受吗？We have made the texture on this side, if we add material, it will take some days to remake the texture by out-resourcing, so we sug

10、gest using the texture by EDM instead, is that OK?17 模具是用公制/英制的配件？需要备用件吗？Is this mold dimension measured in inches or meters? Does it need spare parts?18 模具上铭牌上的刻字内容是由你们提供吗？你们什么时候可以这些刻字资料。Will you provide the engraving content of the plate of this mold to us? When will you send it?19 可否提供此模具生产时，注塑机的

11、型号及相关资料。如：啤机大小、呵林柱尺寸、顶棍孔尺寸等Can you provide the type of injection machine and other related information of this mold to us? Such as the boss dimension, the holes dimension of the ejector pin and the size of the injection machine and so on.20 这个问题我需要同其它同事商议会再答复你。I need to discuss this problem with the

12、 other colleagues and then I will reply back to you. 21 我们将尽力达成你的计划，如有异常，会及时通知你。We will try our best to complete your plan, if there are any complications, we will notify you immediately. 22.这个产品的长度为330.12MM,宽度为78.96MM,高度为45MM.胶厚为2MM,重量为70.63g,试模注塑机型号为250吨,胶料颜色为黑色,产品外表面晒纹处理,内表面为抛光.需要日期章、环保章、材料章.前后模用

13、2344氮硬，斜顶和行位座用738H，以上模具信息正确吗？请确认！The length of this part is 330.12MM, Width is 78.96MM, height is 45MM, thickness is 2MM, weight is 70.63g, the injection machine is 250T,the material is black, the outside of the part has texture, inner side needs polishing, and it also needs a date and recycle stamp

14、,the core&cavity is 2344 nitridng, the lifter and slider shelf is 728H. Please check the information above!23 现在到了吃午钣的时间，我们下午再继续好吗？It is time to have lunch, lets discuss this project later this afternoon?24.和滑塊干涉的倒勾請加料填平至滑塊可以順利滑動(The undercut area interferes with the slide block and needs to be fill

15、ed with material to help the slider move smoothly.)25. 加肉太多 (The thickness added is too thick.)26. 加肉面積太大 (The thickening area is too wide.)27.GATE位置移位 ( The gate position is moved.)28. 滑塊拆的位置 (The split line of slide block or the area of slide.)29. 此處有尖角，填充困難 (It is hard to fill this area due to th

16、e sharp feature.)30. 此處鋼材太薄，強度不足而且不容易冷卻(The strength of this area is too weak and it is hard to cool because the steel is too thin.)31. 圓柱特徵要有一半圓不可以拆在滑塊上，以免粘滑塊造成拉白，拉斷(We avoid designing the semicircle of the cylinder on the slide block because it will be pulled apart or cause drag marks.)32. 此處做斜銷在作

17、動時會削到成品肉厚(The part will be damaged if we make the lifter in this area.)33. 這個面是裝配面，不能加料(This is a critical surface where we cannot add additional material.)34. 此處料位太厚，會有縮水，建議減料改善(Because of the shrinkage of the thickness, we suggest reducing some wall thickness to improve it.)35. 此面是不是外觀面，此處做滑塊的話會有夾

18、線，是否可以接受(Please confirm whether it is a critical surface or not. Also, confirm whether it is acceptable to have a slide split line if we have a slide in this area. )36. 此處有倒勾，能否減料，使公母模靠破，不做滑塊和斜銷(Please confirm whether we can reduce material to the area where we have an undercut as indicated to have

19、shut offon cavity side. No slide block and lifter will be made. )37. 請盡快確認這種拆模方式和結構，否則會影響模期(Please confirm the issues of Parting line, Gate position.Etc. as soon as possible; otherwise, the lead-time will be extended.)38. 此面是否有特殊要求，能否有頂針印(Please confirm whether it is a critical surface or not and if

20、 we can have E.J. pin marks on it.)39. P.L面開在此處，模具上會有尖角和刀口，對模具壽命有影響(There are sharp edges if we set the parting line here, It will reduce the tool life)40. 加大拔模角，以便脫模順利 We suggest enlarging the draft angle to help release the tool.) 41. GATE做在此處的話有兩個缺點：1.蓋子打開時可以看到GATE的修剪部位; 2.兩個斜銷在同一側，頂出也不是很平衡.(Ther

21、e are two problems if the gate is to be designed in this area:a). It is easy to see the gate mark when you open the cap.b). The ejectors are unbalanced when two lifters are on the same side)42. GATE做在此處的話.蓋子打開後看不到GATE的修剪部位(The gate mark is not visible if the gate position is designed like this.)43.

22、如果GATE一定要做在你們指定的位置的話，那還不如做在這一側，這樣的話還可以減小這個位置的縮水(If you insist that the gate position has to be like the original design, then we would further recommend to have it to the area indicated so it can avoid a shrink problem in this area.)44. 在此處GATE做潛頂針的話，背後的外觀面會有沖料痕，而且成品又是黑色的，會最明顯(If the design of the g

23、ate has to be a sub. Gate, then the back surface of the part will have serious flow marks due to the black colour.)22. P.L開在此處不合理，模具加工困難，P.L應改為和圖示的一樣(This area is not suitable to have a Parting line because the tool will become more complicated; therefore, we recommend to have the Parting line as in

24、dicated.)45。产品粘母模的機會很大，能否在公模加倒勾，拉料頂針或者公模保留E.D.M紋，開模時使成品留在公模一側(There is possible sticking on cavity; therefore, please confirm whether it can make undercuts, snatch pinsor leave coarse E.D.M. on the core to snatch the part on) 46.此處料厚段差很大，成品表面會有應力痕，是否接受(Please confirm whether it is acceptable to have

25、 stress lines on the surface because the thickness is not equal.)47. 請注明何處為外觀面，能否提供2D圖和注意事項(Please advise where the critical surface is. Please also provide us a 2D drawing with critical dimensions. )48. 紅色所示處是有問題的地方，請特別注意(Please note the red highlights because those areas have problems.)49. 成品設計此處有

26、問題，建議如下圖所示修改(We would suggest using the attached part design as the current design has problems.)50. 此處改為一個球形的凹槽 (We suggest modifying it as a globe recess.)报告 wylwyl VIP会员 来自 江苏状态 离线 #6使用道具发表于 2007-7-7 10:06 资料 个人空间 个人短信 加为好友 只看该作者 51. 圓柱特征要有一半不可以拆在滑塊裡，以防拉斷 (this issue is the same as no.8)52. 此處大滑塊

27、上走小滑塊，小滑塊要先退，大滑塊要做延遲(The inside small slide block will recede first and the parent slide block have to postpone sliding.)53. 滑塊要用液壓油缸抽芯以保証開合模順序(The slide pins will use an oil cylinder to assure that the process is in proper order.)54. 這個面有裝配，加料的話裝配時會頂住，如圖所示(We cannot add material to this surface bec

28、ause it will intervene between the two parts when it is assembled. Please see the sketch attached. )55. 可降低斜銷面，增加成品些許肉厚來做變化(To descend the surface of lifter in order to thicken the part.)56. 一半做斜銷，一半做自然 (One half side will have the lifter and the other half will be solid/nature.)57. 此處兩個柱子重疊，有倒勾，不能做

29、自然，要做SLIDE(These two bosses are overlapping with undercut therefore it can not be made as solid. Wesuggest making it with a slide block.)58. 此處強迫頂出 (This area needs force ejection.)59. 公模兩段開模，這個地方先退 (Here will be a double ejection for forward and receding.)60. 此處做鑲件會有夾線，能否接受 Please confirm whether i

30、t is acceptable that there will be a split line here.)报告 wylwyl VIP会员 来自 江苏状态 离线 #7使用道具发表于 2007-7-7 10:07 资料 个人空间 个人短信 加为好友 只看该作者 61. 此面公母模1度靠破，會有段差，可否接受(Please confirm whether it is ok to have mismatch to the area where there is 1 degree of shut off in Core / Cavity side.)62. 這個尺寸能否加大 (Please confi

31、rm whether we can enlarge this dimension.)63. 此處加一個凹槽，膠片的彈出效果會更好一些，試模後看裝配的效果再做修正(It will affect the elastic of the film better if we add a recess. See how it will affect the assembly parts, and then make your decision.)64. 此處有倒勾，建議將剖面線所示部位CUT即可避免此處的倒勾(There is an undercut here, we suggest cutting ou

32、t the indicated part as it highlighted to avoid an undercut.)65. 成型後SUB GATE要修平 (The gate (sub gate) needs to be trimmed evenly after being moulded.)66. 此處倒勾先垂直頂出，之後再手動取出(This area of the undercut needs to be ejected vertically, then taken out manually.)67. 這兩個面都有滑塊，GATE改在此處改不到(The gate is not suita

33、ble in this area becuase there are two sliding blocks sealing off this area.)68. 此處加做一個旋轉GATE，射出時方便調整成品的品質(We would suggest placing a runner shut-off insert to adjust the volume of part filling.)69. 此倒勾在滑塊上強迫脫模，倒勾是否可以減小到0.6(This undercut will be force ejected out, Please confirm whether it can be re

34、duced to 0.6 mm.)70. 此柱子無法脫模，請確認是否是在轉圖時錯位，能否提供客戶的原始圖檔 data. )(This boss is not releasable. Please check the file again and if possible, pleas re-send us the original draft报告 小陈学贸易 注册会员 状态 离线 #8使用道具发表于 2007-7-7 10:07 资料 个人空间 个人短信 加为好友 只看该作者 谢谢LZ的分享,进来了解了解报告 wylwyl VIP会员 来自 江苏状态 离线 #9使用道具发表于 2007-7-7

35、10:08 资料 个人空间 个人短信 加为好友 只看该作者 71. 此柱子是實心的，會縮水 (This boss will shrink because it is a solid boss.)72. 這個面是否要咬花，咬花番號是什麼，最小的拔模角要多大(Please confirm whether this surface needs to be textured or not. Please advise texture specs. Also,whats the min. draft. )73. 這個面是否要打光，貼標簽(Please confirm whether this surfa

36、ce needs to be polished and stuck on a sticker.)74. 紅色顯示的幾個面拔模角太小，出模時會拉傷，建議加大拔模角(The red highlighted area has a problem of a small draft angle. We suggest enlarging thedraft to avoid casuing drag marks on the part.)75. 此RIB太薄，會填充不足 (This rib can not be filled properly because it is too thin.)76. 此RI

37、B太厚，會縮水 (This rib will have a shrink problem because it is too thick.)77. 此處倒勾出模困難，建議先不做倒勾，成型後再二次加工，但要做治具，費用要另外算(There are problems with this current design, we recommend doing this undercut as an alternative but there will be additional costs.)78. 柱子底部都要做火山口(The base of all bosses require a crater

38、to avoid shrinkage.)1.镶件，P.L.面有充足排气坑，P.L.面要开环形排气槽,并能将气体排到模外。Insert/PL should have adequate venting,PL should have around slot for venting.79.顶棍孔镶件端面距离底板面0,5mm,攻m20牙;the surface of KO insert shound below bottom plate 0.5mm,thread M20.80.回针，中托司与模胚部份避空0.5mm；RP,EGP should have 0.5mm gap with the moldbas

39、e.81.排气槽距封胶位10-15mm；Venting slot distance from the seal off position 10-15mm82.运水进用 E，运水出用S ；IntakeE,OuttakeS83.底面板均要有隔热板,DME规格1/4厚；Top/Bottom plate must have insulator plate,DME standard 1/4H84.吊环要在模具的重心（保证吊模时的平衡）;Eyebolt should on the center of the mold(for balance)85.吊模螺丝的位置要在前/后模部份的重心,保持平衡；The e

40、yebolt positionon the cavity/core side should on the center of gravity for balance86.唧嘴分试模唧嘴/走模唧嘴;Sprue type:Trial/Delivery87.喉塞选用：NPT规格;Plug use NPT spec.88.中托司采用HASCO滚珠形式.Use HASCO ball EGP89.水咀采用法国标准:1/4的水咀写:RPL08-1151Jiffy Use French Standard: 1/4 mark:RPL08-1151报告 wylwyl VIP会员 来自 江苏状态 离线 #10使用道

41、具发表于 2007-7-7 10:08 资料 个人空间 个人短信 加为好友 只看该作者 All in English& Imperial Unit全部使用英文和英制单位Are part dimensions to print plus shrink?请检查内模尺寸有否乘缩水?All wires protected from sharp corners？凡有电线通过的角位要改为R角，是否完成？All replaceable components must be standard components.所有替换的元件必须是标准件。Add shot counter?是否加啤塑总计器？A compli

42、cated mould with thorough design consideration to overcome the numerous design contraints.一个复杂的模具，设计经过周详考虑，成功地克服了各种设计上的限制。All moving components should use hardened steel : all slides should be installed with hardend or lubricated alloy wear plates and gibs, and with positive slide retainer.所有移动的零件应使

43、用硬钢料，行位必须用硬垫板和硬线条，而且必须有限位及定位锁。报告 wylwyl VIP会员 来自 江苏状态 离线 #11使用道具发表于 2007-7-7 10:09 资料 个人空间 个人短信 加为好友 只看该作者 BOM including water fittings,ejectors&custom components.BOM的内容应包含运水接头,顶针和自制的零件.BeCu for lifters if w/o water circuits。若没有运水回路，斜顶为铍铜。Corresponding components mirrored at core&cavity对应的部件在前、后模平面视

44、图中镜像Check polish for line of draw finish？有否省光就出模?Core pull slot mechanism installed and O.K.Crane capacity and loading clearance.模具须用多大吊机才可搬动。Conductmoldflow &mold warp analysis.经流道及变形电脑模拟分析。Component and/or 3D mould design drawing.散件图或3D模具图Cooling less important when dimensions are not important.若尺

45、寸不重要，适量冷却也可。Combine a traditional 4 cavity edge gate and a 4 cavities reverse gate mould which help to double the moulding capacity and reduce production cost.将一个标准四模腔大水口模具与一个四模腔倒转大水口模具结合成为一套可于同一大小的注塑机，生产量可增加一倍的层板模具，并且可降低成本。Can be seperated into two individual moulds for moulding in two different mo

46、uld shops.此模具最大的特式是，可将模具分开变成两套，在不同地方生产，增加生产的灵活性。Consists of all standard mould components which facilitates mould maintenance.由于全套模具均利用模具标准零件制成，在维修及换零件上比较方便。报告 wylwyl VIP会员 来自 江苏状态 离线 #12使用道具发表于 2007-7-7 10:09 资料 个人空间 个人短信 加为好友 只看该作者 Die draw called out出模方向的标示Dimension all the opening , travel & clearance标出前、后模距离，滑动部件滑动距离和塑件脱离的位置DME egr. Water fittings recessed and marked?是否使用DME运水接头及编号?Delivery right side up , or in two halves？开箱后是否容易吊出模具及是否分开前/后模运输？Eyebolt size and balance in 2 sides吊模孔尺寸，平衡，4边都要有Ej