最新WPS-埋弧焊焊接工艺评定.doc

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1、Four short words sum up what has lifted most successful individuals above the crowd: a little bit more.-author-dateWPS-埋弧焊焊接工艺评定1 HNJH-WPS-2014-005焊接工艺规程(WPS)Welding Procedure specification自动埋弧焊单面坡口平对接焊Automaticsubmerged arc weldingsingle groove flat butt welding 编制：Prepared by：HNJH-WPS-2014-005校对：C

2、orrected by： 共 3 页Total Pages 3第 1 页 Page 1In-house QCI批准 Approved by In-house QCI*Hunan Jinhai Steel Structure Co., Ltd批准：Approved by： WELDING PROCEDURE SPECIFICATION (WPS) 焊接工艺规程 Yes PREQUALIFIED免除评定 QUALIFEID BY TESTING 试验评定or PROCEDURE QUALIFICATION RECORDS或工艺评定记录(PQR) Yes 焊接方法welding process预热P

3、reheat焊接方法welding process:自动埋弧焊(SAW)预热温度Preheat Temp.Min 手工/机械manual/machine机械machine层间温度Interpass Temp 自动/半自动: /semi- auto自动 auto加热方法Preheat Process:-接头形式joint type焊接位置position接头joint type:Butt (25+25)mm焊接位置welding position:1G衬垫backing:-角焊缝fillet weld:根部间隙Root opening:01 mm立焊方向vertical progression:

4、-背部清根Back gouging:68mm电特性electrical characteristics母材Base material电流类型current type:DC母材牌号material spec:Q345B极性power source:EP执行标准standard :GB/T 1591 -2008过渡形式transfer mode:-厚度thickness:25mm焊接技巧technique焊丝welding wire焊接层数welding layer:56牌号spec:EM13K摆动方式weave bead:StringAWS 级别class:AWS A5.17 焊丝数量numbe

5、r of electrodes:1焊丝直径welding wire specc:4 mm焊丝间距electrode spacing: 焊剂Flux焊丝伸出长度: wire extension20 mm牌号spec:F7AO-EH14 (SJ101)焊枪角度weld gun angle:86AWS 级别class:AWS A5.17焊丝角度wire angle:保护气体Shielding gas焊后热处理postweld treatment类型:type-温度Temp.:-混合比例composition:-加热方式heat process:-流量flow rate;时间time:-焊接参数:we

6、lding parameter 焊角Fillet weld leg焊道/层数Bead/layer焊接电流current焊接电压voltage焊接速度welding speed接头详图Joint detailsmm送丝速度speedcm/min电流currentAVcm/min 255660068036425458 WELDING PROCEDURE SPECIFICATION (WPS) 焊接工艺规程 Yes PREQUALIFIED免除评定 QUALIFEID BY TESTING 试验评定 or PROCEDURE QUALIFICATION RECORDS或工艺评定记录(PQR) Yes

7、 -Company Name公司名称 ： *钢结构股份有限公司Welding Precess (es) 焊接方法 SAWSupporting PQR No辅助文件号 HNJH-WPS-2014-005JOINT DESIGN USED采用的接头设计Type类型: buttSingle weld单面焊缝 Double weld 双面焊缝 X Backing衬垫: Yes用 No不用 X Backing Material衬垫材料: Root Opening根部间隙：1mm Root face Dimension钝边尺寸 5mmGroove Angle坡口角度: 50+-5 Radius (J-U)

8、半径Back Gouging背部清根: Yes用 X No不用 Method 方法：气刨 + 磨光机BASE MATERIAL母材Material Spec材料规格. GB/T 1591-2008Type or Grade类型或级别 Q345BThickness厚度: 25mm+25mm Groove坡口 Fillet角焊缝 N/ADaimeter直径 (Pipe管材) N/AFILLER METALS填充金属AWS SpecificationAWS规定 A5.17AWS Classification类别 EM13K Size尺寸 4mmSHIELDING保护FluX焊剂 F7AO-EH14(

9、SJ101) Gas气体 N/A Composition组分 N/AElectrode-Flux (Class) Flow Rate 焊丝焊剂（等级） 流率 N/A Gas Cup Size气体喷嘴尺寸 N/APREHEAT预热Preheat Temp预热温度 Min最低 - Max最高Interpass Temp道间温度 Min最低 - Max最高 -Identification标示编号# HNJH-WPS-2014-005Revision修改 0 Date日期5-1-2014 By修改人 N/AAuthorized by批准人 Date日期Type类型 Manual手工 Semi-Auto

10、matic半自动 Machine机械 X Automatic自动 X POSITION位置Position of Groove 坡口位置： 1G Fillet角焊缝: Vertical Progression立焊方向: Up 上行 Down下行 ELECTRICAL CHARACTERISTICS电特性Transfer Mode过度形式 (GMAW) Short-Circuiting 短路 Globular熔滴 Spray喷射 Current电流: AC交流 DCEP直流反转 X DCEN直流正接 Pulsed脉冲 Power Source电源CC CV X Other其他Tungsten E

11、lectrode钨极 (GTAW) Size尺寸: N/AType类型:N/ATECHNIQUE技术Stringer or Weave Bead直线或横向摆动焊道: StringerMulti-Pass or Single Pass (per side)多道或单道（每边）： Single-passNumber of Electrodes焊丝数： 1Electrode Spacing焊丝间隔 Longitudinal纵向 N/A Lateral横向 N/A Angle角度 N/AContact Tuble to Work Distance导电嘴到工件距离 20mmPeening 锤击Interp

12、ass Cleaning道间清理 POSTWELD HEAT TREAMENT焊后热处理Temp温度Time 时间WELDING PROCEDURE焊接工艺Pass or Weld Layer(s)焊道或焊层Pross方法Filler Metals填充金属Current电流Volts伏特Travel Speed焊接速度Joint Details接头详图Class等级Diam.直径Type & Polarity类型和极性(Amps)or Wire Feed Speed安培数或送丝速度1SAWEM13K4mmDCEP600-680A36-425458cm/min Procedure Qualifi

13、cation Record (PQR) 工艺评定记录（PQR）编号 HNJH-WPS-2014-005Test Result试验结果TENSILE TEST拉伸试验Specimen No.试验编号Width宽度Thickness厚度Area面积Ultimate Tensile Load, Kg极限拉伸荷载，KgUltimate Unit Stress, mpa极限单应力mpaCharacter of Failure and Location断裂特征和位置H01-T12024.68493.6/476Parent metal fractureH01-T219.9624.78494.6/481Par

14、ent metal fractureGUIDED BEND TEST异向弯曲试验Specimen No.试样编号Type of Bend弯曲类型Result结果Remarks备注H02-SBB1Side bendOKReport :HT1401002CH003H02-SBB2Side bendOKReport :HT1401002CH003H02-SBB3Side bendOKReport :HT1401002CH003H02-SBB4Side bendOKReport :HT1401002CH003VISUAL INSPECTION 目检 Appearance 外观 acceptable R

15、adiographic-ultrasonic examination 射线-超声波检查 Undercut 咬边 acceptable RT report no 报告号: Result结果 Piping Porosity 管状气孔 none UT report no报告号: Report :HT1401002CH00 Result结果 passConvexity凸度 none FILLET WELD TEST RESULTS角焊缝试验结果Test Date 试验日期 14-1-2014 Minimum size multiple pass Maximum size single passWitn

16、essed by 见证人 姜瑞龙 最小尺寸多道 最大尺寸单道Macroetch宏观腐蚀 Macroetch宏观腐蚀 1. 3. 1. 3. Other Tests 其他试验 2. 2. All-weld-metal tension test 全焊缝金属拉伸试验 Tensile strength,拉伸强度 psi Yield point/strength屈服点/强度,psi Elongation in 2 in的伸长率, % Laboratory test no实验室编号.Welders name焊工姓名 CA Clock no记时号. Stamp no印章号. T430321197209108

17、574Tests conducted by进行试验的实验室 Guangdong JY Inspection Technology CO.,Ltd Test number试验号 HT1401002CH003 Per经手人 Tao Wang (*) We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of section 4 of ANS/AWS D1.1/D1.1M, ( 2010 (year) ) Structural Welding Code-Steel.我们签字人，证明本记录所载正确无误，试验焊缝的制备、焊接和试验符合AWS D1.1M（ 2010 年版）钢结构焊接规范第四章要求 Signed签字 Hunan Jinhai Steel Structure Co., Ltd Manufacturer or Contactor制造商或承包商By 签署人 Title职称 QC.ManagerDate日期 14-1-2014附检测报告