手机整机测试的方法.docx

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1、手机整机测试的方法1 目的本规范定义了手机整机测试的方法和允收标准，以保证所提供之产品符合客户要求。This document defined radio test and acceptable specification, and ensure the quality confo requirement of the customer.2 适用范围SCOPE适用于WLBG事业群生产手机产品的全球各厂区.如果客户对手机有其它测试要求，那么以客户要求 优先.This document is applied for all factories produce radio in Wireless B

2、usiness Group all ove has other testing spec, regard it as standard.3 参考文件 APPLICABLE DOCUMENTSISO 2409 Paints and Varnishes- Cross-cut TestJIS K 5400 Testing Methods for PaintsASTM D2247-99 Standard Practice for Testing Water Resistance of Coatings in 100% RelativeASTM B117 Standard Practice for Op

3、erating Salt (Fog) Testing ApparatusTest Item:3.1 温度环境测试冷热冲击测试Change of Temperature Test:4.1.1 .测试设备：Thermal shock chamb两箱(式冷热冲击机)型号：TC- D4L (-690 / 15GC)TestApparatus:Thermal shock chamber,MODEL: TC - D4L (-630 / 15GC).2 测试条件：a首先放入高温柜，温度：85,单个循环保温时间45分钟;纸带通过垂直杆从进料装置的顶端安装，此设备应水平地放置在工作台面上，可以 通过调整脚架使设

4、备到达水平.4.4.2.4 将样品固定在基座上，样品外表垂直于控制杆.纸带固定在垫片上并与受试面接触，为了能得到正确的结果,样品必须贴紧不能有移动，偏转或引起控制杆跳动.4.4.2.5 设置运转规定的循环次数，应确保测试面被准确调整至受测试区域内.Test Condition：a. Room Temperature, and relative humidity: 3060%Set the cam mechanism on the abrasion tester for continuous cyclic operation. The counter weight corresponding t

5、o 175 gram load force is to be used and mounted to the rocker arm assembly.b. The paper tape shall be fed from the top of the feeder reel through the vertical shaft assembly. The paper tape shall be fed from the top of the feeder reel through the vertical shaft assembly.c. Mount sample rigidly to th

6、e base, perpendicular to the vertical shaft. At this point, the tape backed by the washer must be resting on the test area For proper results, the sample must be affixed in such a manner that it does not move, deflect, or cause the level assembly to bounce.d. Run the machine for the specified number

7、 of cycles, to ensure that proper placement was made to the test area.4J3 允收标准：经至少20次的连续循环磨损，外表不得被磨透.A cceptance level:No area may wear through in less than 20 cycles of continuous abrasion.4.5低温测试Low Temperature:测试设备:Water fog appara恒温恒湿机）型号：THS-C4H+-150Test Apparatus ：Water fog apparatfodel: THS-C

8、4H+-150轨测试条件：4. 5. 2温 度条件为-30C ,相对湿度为常态条件；4. 5. 2试 验时间最少为48小时；45.2于试验室条件下状态调节2小时.Test Condition:Temperature is -30 , R. H. is normal state.Time is = 48 hours.Recovery of test samples ： 2h at room temperature after test .允收标准：45.3样件电性能正常；4. 5. 3样 件机械性能正常；4. 5. 3邠观面烤漆层附着力测试到达5B等级.所有样件烤漆层、电镀层缺陷，如脱落，起泡，

9、鼓泡等不允许。Acceptance level:1) . Electrical functioning is OK.2) .Mechanical functioning is OK.3) . No peeling-off(Class: =5B)in adhesion test.balls ect.,4) . All defects of a painted or plated coating, like flaking, bubbles,4.6高温测试High Temperature Test. 6. 1测试设备：Water fog appara恒温恒湿机)型号：THS-C4H+-150Tes

10、t ApparatusWater fog apparatiifodel: THS-C4H+-150.6.2测试条件：4. 6. 2温度条件为75 ,相对湿度为常态条件;4.6.2.2试验时间最少为48小时;4.6.23 于试验室条件下状态调节2小时.Test Condition:Temperature is75 , R. H. is normal state.Time is = 48 hours.Recovery of test samples ： 2h at room temperature after test .4. 6. 3允收标准：1) .样件电性能正常；.样件机械性能正常；2) .

11、外观面烤漆层附着力测试到达5B等级.3) .所有样件烤漆层、电镀层缺陷，如脱落，起泡，鼓泡等不允许Acceptance level:1) . Electrical functioning is OK.2) .Mechanical functioning is OK.3) . No peeling-off(Class: =5B)in adhesion test.4) . All defects of a painted or plated coating, like flaking, bubbles, balls ect.,4.7盐雾测试Salt spray test of the painte

12、d films4. 7. 1测试设备：盐雾试验机，型号TMJ-9701Test ApparatusSalt spray test Apparhrtstrument model TMJ-9701测试条件：氯 化钠含量5% ， PH值在6.57.2之间;4.7,2.2将样件与铅垂线成15度角置于置物架上;4. 7. 2设定试验温度为：35 ;4.7.2.4 放置试验时间最少为：24小时.Test condition:NaCI: 5%, PH: 6.57.2Put the test sample on shelf with an angle of 15 degrees against plumb-b

13、ob line.Set the temperature: 35.Test time: = 24hours.4. 7. 3允收标准:1).献后，清洗并干燥试样，用肉眼观察烤漆层不能有锈蚀现象;.外观面烤漆层附着力测试到达5B等级.Acceptance level:1) . After testing, rinse salt water completely in water and dry the test piece, observe if any change is on the surface.2) . No peeling-off(Class: =5B)in adhesion test.

14、4.8烤漆层性能测试T est of coat附着力测试(百格试验)Adhesion试验器材和工具：划格刀片；压敏玻璃胶带：如3M-610胶带、Permacell/!胶带或等效胶带;Apparatus MaterialsSharp razorblade, scalpel, knife.Pressure sensitive： 8Mp610、 Permacell 99 adhesive tape or substitution.4 8.1.测试步骤：a切线割长约20mm ,在切割刀具上施加适宜的压力使刀刃切割涂层时能抵达基体，当连续 划单个切割线时，可以使用导尺，导尺应放在未切割之区域；b漆层切割

15、完成后，用软毛刷或薄棉纱轻刷外表，以刷去烤漆层剥落碎片或带状漆膜.c检查切口边缘，如有必要可用细油石轻磨，以除去浅凸点或卷边.再在原来切割区域呈90角方向划相应数量的割线；d用刷子轻刷，通过基体的反光来检查切口，如发现切割线未深达基体，那么另选部位切割网 格.e把胶带粘在网格上并完全覆盖之，用手指将胶带压平整.为确保胶带与烤漆层粘合良好 ，可用铅笔橡皮头摩压胶带至平.胶带下的外表状况(如颜色)可显示是否粘合良好.f约90秒后，以近180的角度拉住胶带未贴在工件上的一端迅速(不能猛拉)撕掉胶带.Test procedure:a) . Make all cuts about 20mm long.

16、Cut through the film to the Substrate in one steady motion us pressure on the Cutting tool to have the cutting edger each the substrate. When Mak single cuts with the aid of a guide, place the guide On the uncut area.b) .After making the required cuts brush the film lightly with a soft brush or tiss

17、ue to remove ribbons of coatings.c) . Examine the cutting edge and, if necessary, remove any flat spots or wire-edge by abrading 1 Make the additional number of cutndtciOtered on the original cuts.d) .Brush the area as before inspect the incisions for reflection of light from the substrate. I been r

18、eached make another grid in a different location.e) . Place the center of the tape over the grid and in the area of the grid smooth in to place by contact with the film rub the tape firmly with the eraser on the end of a pencil. T is a useful indication of when good contact has beenmade.f) .After 90

19、 seconds of application, remove the tape by seizing the Free end and rapidly (not jeas a close to an AngleMsdBfile.4. 8. 1允收标准：到达5B等级.Acceptance level:Grade requiremc&ft.4.9耐候性测试Weather Test4 9.1测试设备：氤弧灯测试仪Test Apparatus :Heraeus (Atlas) Suntest CPS weatherometer4. 9. 2测试条件：1) ,用色差仪测出受试样板之初始色差值;.将试样

20、均匀排于托盘，试样与托盘边缘保存25mm之距离.2) .在730W/平方米亮度条件下，于一摹拟日光测试循环气候仪内经受持续周期为的504 小时测试.3) .取出试样观察，并用色差仪测出受试样板之色差值.Test condition.To test initial color determination with a X-rite model SP64 Diffuse Spectrophotometer;1) .Arrange the specimens in rows beginning in the middle and leaving a minimum 25mm emptyborder

21、around the edge of the trays.2) . Painted parts for all approved colors, shall with stand a period of 504 hours in aHeraeus(Atlas) Suntest CPS weatherometer at 730W/ m2 intensity.3) . After reached test time, turn off power, take out specimens and test color determination with a X-rite model SP64 Di

22、ffuse Spectrophotometer.4. 9. 3允收标准:色差值值( E)变化不得超过0. 75Acceptance level:The sample must not exceed a Delta E (Color Difference) of Greater Than 0.754.10烤漆层抗划伤测试：Scratch Testing:1 测试设备：DUR-O-test (BYK Gardne龙。伤仪(或等效测试仪)划伤仪针头要求：半径0.2mm,粗糙度优于0. 02RaTest Apparatus :Scratch Tester DUR-O-Test (BYK Gardner

23、), or equivalent Scratch Tester.Requirement of the scratch point: the radius: 0.2mm and roughness of the than 0. 02 Ra 测试方法 ：Test procedure:测试压力:200gfSpring tension: 200gf;4. 10. 2试样烤漆层须完全实干，试验前须于试验室环境条件下状态调节15分钟以上.The filmofsample must be completely dry, recovery of test pafiiSmiatthe lab :4. 10. 2

24、相划伤仪划针垂直试样烤漆面，划速为lOmm/s,划痕长度为28mm;Place a needle of the instrument vertically on the filmofsample , draw a line 28mm long (speed4. 10. 2测试后，将试样立即放入恒温柜内，经80X8小时(或25X7天)复原后，取出观察.Then, put the panel into temperature tank immediabh cfitcday), break out it inspecting.允收标准：划线部位不可视见划痕.Acceptance level:No v

25、isible scratch allowed.4.11耐醇性测试Paint anti-solvent test:1. 11.1使用溶剂、材料：Solvents & Materials工业酒精（金99. 5%）alcohol母99. 5%）干净的白布（脱脂棉或棉纱布）Clean Cloth （cotton gauze or absorbent cotton）11. 2测试方法：Test Methods:用干净的白色软布蘸取适量的酒精（须足够润湿），在零件待测烤漆面上，施加Ikgf/cnr的力，以每秒钟1个来回的速度擦拭，擦拭距离：5cm.Dip the clean cloth with appr

26、opriate alcohol（cloth shall be wet ,but not be entirely Saturated）, on the paint surface of part, load Ikgf/cig clean the surface with the speedto-and-fro once per second, clean space is 5cm.4. 11. 3允收标准：擦拭20个来回后，烤漆面外观须无变化.Acceptance level:After 20to-and-fros, there shall be no aesthetic surface cha

27、ngeb循环测试条件下，由高温柜转至低温柜之时间间隔须：W8秒；C低温柜中的温度：-40,单个循环保温时间45分钟；d然后于循环测试条件下，由低温柜转至高温柜之时间间隔须：W8秒;e局部样件涂抹防晒油（Suntan油）进行测试；f循环次数：最低12个周期连续循环；1个周期循环=45分钟/ 86和45分钟/-40C.Test Condition:a. First, place the samples into the case of high tempera86i, 由Biipk的aWibing time of single cycle minutes.lonibnditions:b. Chan

28、ge time fromthehightemperaturetank tothe low temperaturetankof cycS t in the case of lowtemperature, tempKtuarecl keeping time of single cycle: 45 minutes.ndmditions:d. Change time fromthe lowtemperaturetank tothe hightemperaturetankof cycftg te. Place a small portion of Suntan Oil on a horizontal s

29、ample or surface to be tested.f. Number of Cycles:=12 continuous test cycles.Icycle =45minutes/8a5nd45minutes /-40.6.1. .允收标准：3a外观面烤漆层附着力测试到达5B等级.b样件电性能正常；c样件机械性能正常；d所有样件烤漆层、电镀层缺陷，如脱落，起泡，鼓泡等不允许.Acceptance level:1) . Electrical functioning is OK.2) .Mechanical functioning is OK.3) . No peeling-off(Cl

30、ass: =5B)in adhesion test.4) . All defects of a painted or plated coating, like flaking, bubbles, balls ect.,温度循环测试Temperature Cycle:4.1.2.测试设备：Water fog appara恒温恒湿机)型号：THS - D6H - 150TestApparatus:Water fog apparatus, MODEL: TH3D6H - 1504.1.2.2 测试条件：a高低温转换温度变化速率为7/分钟，湿度状态为实验室环境相对湿度；b低温：-40C,保温时间1小时

31、，之后以78/分钟速率爬升；c高温：75,保温时间1小时，之后以78/分钟速率降温；d试验相对湿度：4070% ;e局部样件涂抹防晒油(Suntan油)进行测试；f循环时间：最低96个小时;1个周期循环=1小时/ -焚和1小时/ 73D.Test Conditiona. Changespeedfromthe low (or high)temperaturetothe high (or low) temperatureof cycfG/bdslu蛔nditi relative humidity is state of test room.b Low temperature:-v4(keeping

32、 time: Ih, then rise temperature per chan/旧加研feof 78c High temperature, 75eeping time: Ih, then drop temperature per chang/peRtf 78d Test relative hum诩I询)%.e Place a small portion of Suntan Oil on a horizontal sample or surface to be tested.f Cycle Time:=96 hours.lcycle =lh / -40and 45minutes /75.41

33、.2 允收标准：3a外观面烤漆层附着力测试到达5B等级.b样件电性能正常；c样件机械性能正常；d所有样件烤漆层、电镀层缺陷，如脱落，起泡，鼓泡等不允许.Acceptance level:1) . Electrical functioning is OK.2) .Mechanical functioning is OK.3) . No peeling-off(Class: =5B)in adhesion test.4) . All defects of a painted or plated coating, like flaking, bubbles, balls ect.,3温湿度测试Tem

34、perature and humidity cycle test.测试设备：Water fog appara恒温恒湿机)型号：THS - D6H - 150TestApparatus:Water fog apparatus, MODEL: TH9J6H - 150.2 测试条件：a试验温度：55 ,相对湿度95%以上；b局部样件涂抹防晒油(Suntan油)进行测试；c放置时间：最低96个小时.Test condition:a. Test temperature: 55 , Relative Humidi惇95%b. Place a small portion of Suntan Oil on

35、a horizontal sample or surface to be tested.c. Test time: =96 hours.4. 1. 3允收标准：a样件电性能正常；b样件机械性能正常；C外观面烤漆层附着力测试到达5B等级.d所有样件烤漆层、电镀层缺陷，如脱落，起泡，鼓泡等不允许.Acceptance level:1) . Electrical functioning is OK.2) .Mechanical functioning is OK.3) . No peeling-off(Class: =5B)in adhesion test.4) . All defects of a

36、 painted or plated coating, like flaking, bubbles, balls ect.,4.2机械性能测试Mechanical functioning test翅温湿度测试 Damp Heat Test.测试设备:Water fog appara悔温恒湿机)型号：THS - D6H - 150Test Equipment:Water fog apparatus, Model: -TCH6SH - 150.2 测试条件：a试验温度：55 ,相对湿度95%以上；b局部样件涂抹防晒油（Suntan油）进行测试；c放置时间：最低48个小时.Test Conditio

37、n:a. Temperature is 55 , R. H. is 叁95%.b. Place a small portion of Suntan Oil on a horizontal sample or surface to be tested.c. Test time is =48 hours.421.现收标准：a样件电性能正常；b样件机械性能正常；c外观面烤漆层附着力测试到达5B等级.d所有样件烤漆层、电镀层缺陷，如脱落，起泡，鼓泡等不允许.Acceptance level:1) . Electrical functioning is OK.2) .Mechanical functio

38、ning is OK.3) . No peeling-off(Class: =5B)in adhesion test.4) . All defects of a painted or plated coating, like flaking, bubbles, balls ect.,加烤漆面耐MEK ( 丁酮)测试MEKResistance on paint coating Test422测试器材：M EK (丁酮)试剂化学滴管Reagents and material:M EKChemical burette4.2.2.2 测试条件：a试验环境：室温(2025),相对湿度：4070% ；b用

39、化学滴管吸取MEK( 丁酮)试剂，滴于样件烤漆层外表，置于试验环境中；c放置时间：2分钟.d之后用干净布擦去样件外表的MEK( 丁酮)试剂，并于光箱中观察.Test Conditions: a Test environmeirTt)oni t emperature (20C25, R. H. 4070%;bse chemical burette to place a small portion of the reagents (upon) on a horizontal samplec. Additional reagent should be added to ensure a 2 minu

40、te continuous exposure.d. After a 2 min. time period, wipe the MEK, clean and examine immediately for noticeable changes in gloss-booth.4. 2. 2允 收标准：样件外观面烤漆层无变化.Acceptance level:The sample must not visibly change in appearance.4.3 LENS(镜片)耐刮伤测试LENS Scratch Test翅钢丝绒耐刮伤测试 Steel wool Scratchtesting.1.测

41、试设备：往复式耐磨试验机，型号：KM-FTR0000#钢丝棉绒，负载：500克测试定位治具Test Equipment:Wear-resisting Test Machine, Model:KM-FTR0000# Steel Wool, Loa雄00g.FixedGauge3. 1测试条件：a镜片固定于测试仪的底部，在测试过程中，镜片须固定而不移动.b撕开钢丝棉并展平成面积大约为1平方厘米，厚度为L 53. Omni的薄层.C将钢丝棉置于镜片上面，负载(500克)置于钢丝棉上，确保测试过程中负载之正压力施加于钢丝棉上，注意钢丝绵仅可用一次.d用20mm冲程以60转/分钟的速度磨擦试片.e循环次

42、数：20次，测试后，用软毛刷刷净试样外表，仔细观察磨擦区域.Test Condition:a. Mount sample rigidly to the base, For proper results, the sample must be fixed in such a manner that it does not move during testing.b. Rip the steel wool to roll( square: lm m2 ), thickness: 1. 53 0mm.c. Put the steel wool onto the Lens, put load (500

43、g) on the steel wool, to ensurethatpressureput onthesteel wool (Notice: steel wool only does once).d. Rub against the panel to use the frequency of 20mm and 60r/min.e. Number of Cycles: 20 cycles, after cycle, brush the powder on the sample ssurfacewithahairbrusthen inspect.4 3.1.现收标准：镜片外表无明显划痕.Acce

44、ptance level:The surface of Lens must not be scratched42 铅笔硬度测试Pencil hardness test43.2测试设备：BYK铅笔硬度测试仪Test equipment:BYK Automated pencil hardness tester4. 3. 2测试条件：a测试环境：232和50d5%R. H.b用铅笔削刀削铅笔使笔芯露出56mm，用夹具夹持铅笔，笔芯端面应光滑而无凸出或裂口.C固定镜片于水平测试平面上，握住铅笔或铅笔夹具使笔芯与镜片平面成45。（背离操作 者），使笔芯向前推划出一条长6. 5mm的线。负载：500克.T

45、est Condition:a. Temperature: 23d2 ，Relative Humidity5%0Using a drafts man-type mechanical pencil and sharp ener, be careful To leave an undisturbed, unmarked, smooth cylinder of lead, cylinder length 56mmb. Place the Lens on a level, firm, horizontal surface. Starting with the hardest lead, hold th

46、e pencil or lead holder firmly with the lead against the film at a 45 angle （point away from the operator）and push away from the operator. Allow the load weight to apply uniform pressure downward and forward as you move the pencil to either to cut or scratch the film or to crumble the edge of the le

47、ad. It is suggested that the length of the stroke be 6.5mm. The load is 500 gram.4. 3. 2允收标准:镜片外表无明显划痕，硬度须到达4H等级.Acceptance level:The surface of Lens must not be scratched, Grade = 4H.4.4 标识、按键、商标印刷层耐磨耗测试LabelKeypad、Print Logo Dry Abrasion Resistance4H 测试设备：Norman磨耗试验机（制造商：Norman Tool Inc型号：7TBB-647）宽11/16英寸X直径8英寸之脱油纸（制造商：Norman Tool Inc.）Test equipment:Norman Abrasion Wear Tester （Model nuniEreiBB-647）.Paper Tape, 11/16 inch wide x 8-inch diameter , un-oiled paper, and is purchased from Norman T 测试条件：4. 4. 2测