PPAP生产件批准程序中英文对照(共26页).doc

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1、精选优质文档-倾情为你奉上PPAP生产件批准程序中英文对照(IATF16949-2016)生产件批准程序PPAP（IATF16949-2016）1、目的1. Purpose确保公司正确理解顾客工程设计记录和规范的所有要求，并在执行所要求的生产节拍条件下的实际生产过程中，具有持续满足这些要求的潜在能力。It aims to ensure that the company has understood all customer engineering design record and specification requirements properly and the process has

2、the potential capability to produce product consistently meeting these requirements continuously during an actual production process at the quoted production rate. 2、适用范围2. Scope适用于公司用于汽车制造顾客的所有生产和/或服务所需的生产性零组件之批准。如客户有特殊要求，必须按照客户的要求执行。It applies to approval of all production parts needed for product

3、ion and/or service of the auto manufacturing customer. If the customer has special requirements, it shall be implemented according to the requirements of the customer.3、定义3. Definition3.1 PPAP：指Production Part Approval Process（生产件批准程序）的英文简称。3.1 PPAP: Refer to English abbreviation of Production Part

4、Approval Process. 3.2生产件：在生产现场，用批量生产工装、量具、工艺过程、材料、操作者、环境和过程设置等，如：循环时间/压力等的过程设置下被制造出来的部件。3.2 Production part: Refer to parts manufactured by using production tooling, measuring implement, technical process, material, operator, environment and processes setting such as cycle time/pressure in the produ

5、ction field. 4、职责4. Responsibilities4.1APQP小组负责与顾客联系落实各种情况下提交PPAP的各种要求。4.1 The APQP team shall contact the customerto carry out various PPAP submission requirements under all kinds of conditions. 4.2项目经理负责将产品/零件PPAP的相关资料提交顾客进行批准。4.2 The project manager shall submitthe related data of the product/par

6、t PPAP to the customer for approval. 4.3各部门协助项目经理执行顾客对PPAP的各种要求，并提供相关资料。4.3 Each department shall cooperate with the project team to implement various requirements of the customer to PPAP and provide related data. 5、程序Procedure5.1当顾客和公司有需求和要求时，项目经理和相关责任部门依本文件中的规定对提交给顾客批准的生产件制作PPAP资料，经项目组审查后，呈报项目经理核准

7、，按顾客要求，将其提交给顾客批准。5.1 When the customer and the company have demand and requirement, the program manager and related responsible departments shall make PPAP data for the production part submitted to the customer for approval according to the provisions in this document, submit it to the project team

8、leader for approval after it is reviewed by the project manager, and then submit it to the customer for approval according to the requirements of the customer. 5.2提交给顾客批准的生产件必须在量产第一批产品发运前完成批准，除非顾客放弃该生产件的批准要求（要求顾客签署姓名和日期并记录存档）；不论顾客有没有要求公司正式提交生产件的PPAP资料，项目组都必须对PPAP文件中所有适用的项目进行评审和更新，以反映生产过程的情况。提交给顾客批准的

9、生产件必须取自重要的和有效的生产过程，该生产过程必须是1小时到8小时的生产，且规定数量至少为300件连续生产的产品/部件，除非顾客或顾客授权的质量代表另有书面规定和要求。5.2 The production part submitted to the customer for approval shall be approved before shipment of the first batch of products in mass production, unless the customer waives the approval requirement of the producti

10、on part (require the customer to sign the name anddate and record and file it); whether the customer requires the company to submit the production part PPAP data formally or not, the project team shall review and update all applicable items in the PPAP document to reflect the condition of the produc

11、tion process. The production part submitted to the customer for approval shall be taken from a significant and effective production process; the production process shall be from one hour to eight hours of production, and with the specified production quantity to total a minimum of 300 consecutive pr

12、oducts/parts, unless otherwise specified andrequired in written by the customer or the customer authorized quality representative. 5.2.1提交给顾客批准的生产件，其取自的生产过程必须在生产现场使用与量产生产环境同样的工装、量具、过程、材料和操作者进行生产。来自每一个生产过程的部件，如：相同的装配线或工作单元，有关检验都必须对其进行测量和对代表性样件进行试验。5.2.1 The production part submitted to the customer f

13、or approval shall be taken from the production process that produces the part by using the same tooling, measuring implement, process,materials and operators from the mass production environment at the productionsite. The parts from each production process, such as the same assembly line or work cel

14、l, shall be measured and the representative sample shall be tested. 5.2.2PPAP文件必须包括顾客产品批准部门，负责核准特许人员的姓名和日期。5.2.2 The PPAP document shall cover the product approval department of the customer and the name of the person responsible for approval and the date. 5.3生产件提交给顾客批准的时机：对出现下述情况的生产性零部件，项目组必须在量产第一批

15、生产件发运到顾客之前提交PPAP批准，除非顾客负责产品批准部门放弃了该要求。5.3 Opportunity of submitting the production part to the customer for approval: As to the production part in the following cases, the project team shall submit PPAP for approval before shipment of the first batch of products in mass production, unless the produc

16、t approval department of the customer waives this requirement. 5.3.1一种新的零件或产品（即：以前未曾提供给顾客的零件或产品）。5.3.1 A new part or product (that is:part or product never supplied to the customer previously). 5.3.2对以前提交给顾客批准的零件或产品不符合（如：产品性能不同于顾客的要求；尺寸或能力问题；供应商问题；试验，包括材料、性能、工作确认问题等）进行的纠正。5.3.2 Correction of the inc

17、onformity(e.g.: product performance different from the requirements of the customer;size or capability problems; supplier problems; test, including problems arising from material, performance and working confirmation) of the part orproduct submitted to the customer for approval previously. 5.3.3由于设计

18、记录、规范或材料方面的工程更改引起的改变。5.3.3 Changes caused by engineering change to design records, specifications or materials. 5.4当公司产品的生产件号、工程更改、生产场所、材料供应商和生产过程有变更时，项目经理必须通知顾客，并根据顾客要求保留生产件和提交生产件给顾客批准。5.4 When the production part number,engineering change, production place, material supplier and production process

19、 of the product are changed, the project manager shall inform the customer, keep the production part and submit it to the customer for approval according to the requirements of the customer. 5.5当有下列情况发生改变时，项目经理应与顾客进行协商和沟通，并根据顾客的要求是否在量产第一批产品发运到顾客之前需提交生产件批准资料，项目组对PPAP所规定的所有项目必须重新进行评审、修订和更改。5.5 When ch

20、ange happens in the following cased, the project manager shall consult and communicate with the customer to decide whether it is necessary to submit the production part approval data before the first batch of products in mass production is delivered to the customer according to the requirements of t

21、he customer and shall review, revise and change all items specified in PPAP again. 5.5.1和以前顾客批准过的生产件相比，使用了其它不同的材料。5.5.1 Comparing with the production part approved by the customer previously, other different materials are used. 5.5.2使用新的或改进的工装（不包括易损工装）、设备等，包括附加的和替换用的工装。5.5.2 New or improved tooling

22、(notincluding damageable tooling) and equipments, including additional and substitute tooling, are used. 5.5.3对现有工装或设备进行修改及重新调试后进行的生产。5.5.3 Produce after modifying and readjusting the existing tooling or equipments again. 5.5.4把工装或设备转到其它生产场地或在另一生产场地进行的生产。5.5.4 Transfer the tooling or equipment to ot

23、her production places or produce in another production place. 5.5.5供应商对零件、材料、或服务（如：ED等）的更改，从而影响顾客的装配、功能、耐久性或性能的要求。5.5.5 Changes of the parts, materials or service (e.g.: ED, etc.) by the supplier influence the customer requirements for assembling, function, durability or performance. 5.5.6任何影响顾客要求的装

24、配性、功能、性能或耐久性的更改（包括由公司内部制造的或由供应商制造的生产产品部件的产品和过程更改）。另在提交生产件给顾客之前，公司必须就供应商提出的任何申请和要求先与顾客达成一致。5.5.6 Any changes (including product and process changes of the production parts manufactured by the company or bythe supplier) influencing the customers requirements for assembling, function,performance or dur

25、ability. In addition, before submitting the production partto the customer, the company shall reach on agreement with the customer on the application and requirements of the supplier. 5.5.7试验/检验方法的更改（包括新技术的采用并不影响接收准则）。5.5.7 Changes of the test/inspection methods (including use of new technology with

26、out influence on acceptance specifications). 5.5.8由于顾客对公司产品质量的担心，而要求推迟供货。5.5.8 The customer concerns about the quality of the product and require delaying supply of goods. 5.6 对公司提交给顾客批准的生产件，其所要求的内容/项目（需要保存所提交的PPAP资料）应根据顾客确定的生产件提交批准等级进行保存和提交下述项目/内容的文件、资料和记录（若对生产件批准的必要性有任何疑问，项目组负责人应与负责顾客零件批准的部门联系以消除疑

27、问）。5.6 As to the production part submitted to the customer for approval by the company, keep the content/items (needing tokeep the PPAP data submitted) required by the customer according to the production part submission and approval level defined by the customer andsubmit the documents, materials a

28、nd records of the following items/content (Ifthere is any doubt concerning the need for production part approval, theproject team principal shall contact the responsible part approval departmentof the customer to remove the doubt). 5.6.1产品设计记录：项目组必须具备所有的可销售产品的设计记录，包括：部件的设计记录或可销售产品的详细信息。若设计记录（如：CAD/C

29、AM数学数据、零件图纸、规范等）是以电子版形式存在，则公司必须制作一份硬件拷贝（如：带有图例、几何尺寸与公差的表格或图纸）来确定所进行的测量。5.6.1 Product design record: The project team shall have all design records for saleable products, including design records for components or detailed information of the saleable products.When the design record is in electronic f

30、ormat, the company shall produce ahard cope (e.g.: pictorial, geometric dimensioning and tolerancing sheets or drawings) to identify measurements taken.5.6.2过程流程图：项目组必须使用公司规定的过程流程图格式（参见产品质量先期策划程序中的“过程流程图”）来清楚地描述生产过程的步骤和次序，并满足顾客规定的需求和要求及期望。5.6.2 Process flow chart: The projectteam shall used the proc

31、ess flow chart (refer to the “process flow chart” in the APQP Procedure) specified by the company to describe the step and order of the production process clearly and meet the demand, requirement and expectation specified by the customer. 5.6.3过程失效模式与效果分析（PFMEA）5.6.3 Process failure mode and effect

32、analysis (PFMEA) 项目组必须对提交给顾客批准的生产件进行过程失效模式及后果分析（PFMEA）。The project team shall perform process failure mode and effect analysis (PFMEA) to the production part submitted to the customer for approval. 5.6.4尺寸结果：质量部必须提供在设计记录和控制计划中有要求的尺寸验证都已经完成，以及其结果表明符合规定要求的证据。5.6.4 Result of dimension: The quality depa

33、rtment shall provide evidence that the dimension verification required in the design record and the control plan has been finished and the results meet the specified requirement. A）质量部必须将所有在设计记录和控制计划中注明的尺寸（参考尺寸除外）特性和规范的实际测量结果记录在“检查数据表”中。A) The quality department shall record all dimension (except re

34、ference dimension) characteristics marked in design record and the control plan and the normative practical measuring result in the“inspection data sheet”. B）项目组必须标明设计记录的日期、更改等级和任何尚未包括在制造零件所依据的设计记录中的、经授权的工程更改文件。B) The project team shall mark the date and change level of the design record and any aut

35、horized engineering change documents not yet included in the design record of the parts manufactured. C）项目组必须在所测量的零件中确定一件为标准样品，并对其予以明确标识和保存。C) The project team shall determine aspecifications sample from the parts measured and identify it clearly and keep it. D）项目组必须在所有的辅助文件（如：剖面图、几何尺寸和公差图、或其它的与零件图相

36、关的辅助图）上记录更改的等级、绘图日期、公司名称和零件编号。根据保留/提交要求表，这些辅助材料的复印件也必须与检查数据表一起提交。D) The project team shall record the changed level, drawing date, company name and part ID in all auxiliary documents (e.g.: section plan, geometric dimension and tolerance diagram, orother auxiliary charts related to the parts). Accor

37、ding to the reservation/submission requirements, copies of those auxiliary materials shall be submitted along with the inspection data sheet. 5.6.5材料/性能试验结果的记录5.6.5 Records of material/performance test results关于设计记录或控制计划中规定的试验，项目组必须有材料/性能试验结果的记录。The project team shall have records of the material/pe

38、rformance test results for tests specified in the design record or the control plan. 5.6.5.1材料试验结果5.6.5.1 Material test result1）当设计记录或控制计划中规定有化学、物理和金相的要求时，质量部必须对所有的零件和产品材料进行试验。1) When chemical, physical and metallographic requirements are specified by the design record or the control plan, the quali

39、ty department shall perform tests for all part and product materials. 2）设计记录和有关规范要求的所有试验，质量部均应将试验的数量和每项试验的实际结果记录于材料试验结果表中。对于尚未纳入设计记录中的任何授权的工程更改文件也应将其进行注明。2) As to all tests requited by the design record and related specifications, the quality department shall record the quantity tested and the actua

40、l results of each test in the material test result form. Also indicate any authorized engineering change documents that have not yet been incorporated in the design record. 3）生产件批准材料试验结果报告必须包括以下内容：3) The report of the test result of the production part approval materials shall include the following

41、content: a）被试验零件的设计记录更改等级、以及被试验零件的技术规范的编号、日期及更改等级。a) Design record change level of the parts tested, and the number, date and change level of the technical specifications to which the part was tested. b）进行试验的日期。b) The date on which the testing took place. c）材料供应商的名称，以及当顾客提出要求时，注明他们在顾客批准的供应商名单上的材料供应商

42、代号码。c) Name of the material supplier, when required by the customer, the code number of the material supplier from the customer-approved supplier list. d）对于顾客开发的材料规范及有顾客批准的供应商名单的产品，采购部必须从供应商名单上的供应商采购材料或服务（如：ED等）。d) For products with customer-developed material specifications and a customer-approved

43、supplier list, the purchasing department shall procure materials or services (e.g.: ED, etc.) from suppliers on that list. 5.6.5.2性能试验结果：当设计记录或控制计划中规定有性能或功能要求时，质量部必须对所有的零件或产品进行试验，并将其记录在性能试验结果中。生产件批准性能试验结果报告必须包括以下内容：5.6.5.2 Performance test results: When performance or function requirements are speci

44、fied by the design record or the control plan, the quality department shall perform tests for all parts orproducts and record it in the performance test result form. The report of thetest result of the production part approval performance shall include the following content: a）被试验零件的设计记录更改等级、以及被试验零件

45、的技术规范的编号、日期及更改等级。a) Design record change level of the parts tested, and the number, date and change level of the technical specifications to which the part was tested.b）尚未纳入设计记录中的任何授权的工程更改文件。b) Any authorized engineering change documents that have not yet incorporated in the design record.c）进行试验的日期。

46、c) The date on which the testing took place. 5.6.6初始过程能力研究5.6.6 Initial process capability study项目组在提交由顾客或公司自己指定的所有特殊特性之前，必须确定初始过程能力或性能的水平是可以接受的。Before submitting all special characteristics appointed by the customer or the company, the project team shall make sure that the level of the initial proc

47、ess capability or performanceis acceptable. 5.6.6.1为了解测量误差影响被研究的测量值，项目组必须对提交给顾客批准的生产件所使用的测量设备进行测量系统分析，进行测量系统分析的具体工作由质量部依SPC作业指导书进行作业。5.6.6.1 The project team shall perform measurement system analysis to the measuring equipment used to the production part submitted to the customer for approval to und

48、erstand how the measurement error is affecting the study measurements, and the quality department shall dospecific work related to measurement system analysis according to the SPC Operation Instruction. 1）估计过程能力或性能的指数由顾客和公司取得一致同意，对于特定的过程或产品，若经顾客事前批准，也可采用其它更适用的替代方法。1) The index for estimating process

49、 capability or performance will be agreed upon by the customer and the company;other methods more appropriate for certain process or product may be substituted with prior customer approval. 2）初始过程能力研究是短期的，且预测不出时间以及人、材料、方法、设备、测量系统和环境的变差的影响，但仍需利用控制图来收集和分析数据。2) Initial process capability study is short-term and will not predict the effect